Summary of Contents for Sonny's HY345
- Page 1 Owner’s Manual Register Your Warranty Scan QR Code _____________________________________________________________________________________ Hydraulic Power Pack Designed here. Built here. Backed here.™...
- Page 2 Hydraulic Power Pack Owner’s Manual Sonny’s and Sonny’s The CarWash Factory are Registered trademarks of Sonny’s Enterprises LLC Make CarWashing Easy and OneWash are trademarks of Sonny’s Enterprises LLC Designed here. Built here. Backed here. is a trademark of Sonny’s Enterprises LLC Products mentioned herein are for identification purposes only and may be registered trademarks of their respective companies.
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Page 3: Table Of Contents
Hydraulic Power Pack Owner’s Manual TABLE OF CONTENTS READ ALL INSTRUCTIONS PRIOR TO OPERATING IMPORTANT SAFEGUARDS AND WARNINGS 4 - 6 INTRODUCTION HYDRAULIC POWER PACK FEATURES UTILITY REQUIREMENTS HYDRAULIC POWER PACK CAPABILITIES 10 - 11 HYDRAULIC POWER PACK SELECTION 12 - 14 SAFETY WEAR REQUIRED FOR INSTALLATION TOOLS REQUIRED FOR INSTALLATION INSTALLATION INSTRUCTIONS... -
Page 4: Read All Instructions Prior To Operating
Hydraulic Power Pack Owner’s Manual READ ALL INSTRUCTIONS PRIOR TO OPERATING • This manual is a comprehensive step-by-step user instruction guide for the Hydraulic Power Pack and components. To review other manuals go online to SonnysDirect.com under Support Tab. • Make sure to read, understand and follow all these instructions. - Page 5 Hydraulic Power Pack Owner’s Manual IMPORTANT SAFEGUARDS AND WARNINGS • Electrical connections and repairs MUST ONLY be performed by a Licensed Electrician. • Plumbing connections and repairs MUST ONLY be performed by a Licensed Plumber. • When working on any equipment that is higher than your shoulders, always use a fiberglass ladder that is in good condition.
- Page 6 Hydraulic Power Pack Owner’s Manual IMPORTANT SAFEGUARDS AND WARNINGS • WARNING: Possible wet floors and slippery conditions! To avoid an accident that might result in personal injury, death or dismemberment, all personnel MUST proceed with Caution. • WARNING: Do NOT enter the wash tunnel when the equipment is operating. Personal injury, death and/or dismemberment may occur.
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Page 7: Introduction
Hydraulic Power Pack Owner’s Manual INTRODUCTION ============================================================================================================= © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved. SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice Manual-O, Hydraulic Power Pack –... -
Page 8: Hydraulic Power Pack Features
Hydraulic Power Pack Owner’s Manual HYDRAULIC POWER PACK FEATURES ® Sonny's Hydraulic Power Packs feature durable Vickers Vane pumps engineered to excel in the harsh environment of a professional car wash. They deliver reliable performance day after day with minimal maintenance. -
Page 9: Utility Requirements
Hydraulic Power Pack Owner’s Manual UTILITY REQUIREMENTS Utilities interconnection and the materials required for interconnection to Sonny’s equipment are the responsibility of the customer! All connections and repairs MUST ONLY be performed by Licensed Professionals. Perform all trade work in compliance with all applicable local and national codes. Hydraulic •... -
Page 10: Hydraulic Power Pack Capabilities
Hydraulic Power Pack Owner’s Manual HYDRAULIC POWER PACK CAPABILITIES Hydraulic Motor Chart Model Capacity in Gallons HY345 HY575 HY7510 10.5 HY10124 12.3 HY151840 19.5 HY202440 HY7VAR 10.5 HY10VAR 12.3 HY15VAR 19.5 HY20VAR One 5HP Power Pack with 7.5GPM pump can operate One pair of tire brushes plumbed in series, running at 300RPM with 4.5 cu in/rev motors... - Page 11 Hydraulic Power Pack Owner’s Manual HYDRAULIC POWER PACK CAPABILITIES One 10HP Power Pack with 12.3GPM pump can operate A surface mount or over-under conveyor longer than 100 ft. at 150CPH (assumes 15RPM drive sprocket with 5.2:1 speed reducer) using a high torque / low speed hydraulic motor 24 cu in/rev (10.12GPM fluid requirement) A surface mount or over-under conveyor longer than 100 ft.
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Page 12: Hydraulic Power Pack Selection
Hydraulic Power Pack Owner’s Manual HYDRAULIC POWER PACK SELECTION The correct power pack selection is important to your operation for long term reliability and maintenance cost control. Reliability and less maintenance can be achieved partly by sizing a hydraulic power pack so that it’s full running load, in gallons per minute, is approximately 80% of the maximum rating of the power pack pump. - Page 13 Hydraulic Power Pack Owner’s Manual HYDRAULIC POWER PACK SELECTION A Few Examples for Using the Selection Formula are: Example #1: A pair of cloth equipped wraparound washers using 11.3 cu in/rev motors plumbed in parallel needs a new power pack. 90 rpm X 11.3 cu in/rev = 4.40 GPM per motor = 8.80 GPM for two #1005 motors in parallel...
- Page 14 Hydraulic Power Pack Owner’s Manual HYDRAULIC POWER PACK SELECTION Therefore, a 15HP power pack with a 19.5GPM pump with three pressure compensated speed control valves will meet the needs of this equipment fluid demand. Example #3: A power pack is needed for a 100 ft. long over and under conveyor that will generally run at 120CPH (Cars Per Hour) using a 14.9 cu.
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Page 15: Safety Wear Required For Installation
Hydraulic Power Pack Owner’s Manual SAFETY WEAR REQUIRED FOR INSTALLATION WARNING: Make sure to follow Local and State Safety Wear Required Regulations to ensure the safety of all personnel. Failure to follow Safety Regulations may result in personal injury, death and/or dismemberment. TOOLS REQUIRED FOR INSTALLATION Tools Not Included... -
Page 16: Installation Instructions
Hydraulic Power Pack Owner’s Manual INSTALLATION INSTRUCTIONS All parts and components MUST be installed by experienced and trained technicians. Safety wear is required for ALL personnel. WARNING: No climbing or standing on top of unit. Work Force Check Installation Time Check 2 Experienced 1 to 2 Hours... -
Page 17: Adjustments And Testing
Hydraulic Power Pack Owner’s Manual ADJUSTMENTS AND TESTING Initial Start-Up IMPORTANT: AFTER WASHING THE FIRST 200 CARS WITH A NEW HYDRAULIC SYSTEM CHANGE THE RETURN LINE FILTER. THEN CHANGE THE RETURN LINE FILTER EVERY 6 MONTHS. Check all fittings for tightness. Fill the hydraulic system with non-detergent, non-foaming, ISO 32 10W grade hydraulic fluid. - Page 18 Hydraulic Power Pack Owner’s Manual ADJUSTMENTS AND TESTING Speed and Torque Adjustment (where applicable) 2. Electric The speed can be adjusted on the Variable Frequency Drive (VFD). To increase the speed adjust the Hertz on the VFD to a higher number. To decrease the speed adjust the Hertz on the VFD to a lower number.
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Page 19: General Operation
Hydraulic Power Pack Owner’s Manual GENERAL OPERATION • Starting and stopping of the electric motor is controlled by the motor starter coil for the function the power pack is designated. • The speed of the rotation of the motor(s) being driven may be changed by the flow control valve on the Hydraulic Power Pack. -
Page 20: General Warranty
Hydraulic Power Pack Owner’s Manual GENERAL WARRANTY Register Your Warranty Online: SonnysDirect.com (Support tab) Scan QR Code SONNY’S ENTERPRISES LLC LIFETIME WARRANTY FACTORY LIMITED - Equipment manufactured by SONNY’S ENTERPRISES LLC is warranted to be free from defect in material and workmanship. -
Page 21: Preventive Maintenance
Hydraulic Power Pack Owner’s Manual PREVENTIVE MAINTENANCE Maintenance Video, Scan QR Code DAILY https://youtu.be/H1nMa49zuuY 1. Opening Check List a. Check for leaks around hoses and fittings, repair any hydraulic leaks immediately. b. Check hydraulic fluid level in the Power Pack reservoir. Refill, as necessary, with a non-detergent non-foaming ISO 32 10W grade hydraulic fluid. -
Page 22: Sonny's Carwash College
Hydraulic Power Pack Owner’s Manual Sonny’s CarWash College Comprehensive training to plan, manage, maintain, and grow your business! Hands-On Training • State-of-the-art equipment labs and collaborative learning environments located in Tamarac, FL and Phoenix, AZ. Gain hands-on experience that is transferable to your wash. -
Page 23: Customer Service & Technical Support
Hydraulic Power Pack Owner’s Manual CUSTOMER SERVICE & TECHNICAL SUPPORT Need more help? For questions regarding installation, operational issues, settings, or servicing of this Sonny’s Tech Support at extension 234 equipment please contact or email at Sonnys-Support@SonnysDirect.com. To order replacement parts, contact Customer Service at ext. -
Page 24: Frequently Asked Questions
Hydraulic Power Pack Owner’s Manual FREQUENTLY ASKED QUESTIONS Get answers to the most frequently asked questions (FAQs) regarding car wash equipment, improving your operations, attracting customers, investing in a car wash, managing risk at your car wash, instructional videos, and much, much more. SonnysDirect.com (under Support tab) Scan QR Code... -
Page 25: Your Business Is Important To Us
We have an equipment swap program! If a vital Sonny's manufactured component at your wash fails, or you believe it may fail, we will ship you a replacement. Simply put yours in the crate you receive and send it back for diagnostics and repair. -
Page 26: Online Product Manuals & Tech Bulletins
Hydraulic Power Pack Owner’s Manual ONLINE PRODUCT MANUALS & TECH BULLETINS Scan QR Code Scan QR Code Product Manuals Technical Bulletins Backroom Support Equipment Central Vacuums Central Vacuum Systems and Components Friction Washing Components Chemical Applicators and Components Pre-Wash Controls Control Release Notes Conveyors and Components Drying Components... -
Page 27: Free Newsletters And Alerts
Hydraulic Power Pack Owner’s Manual FREE NEWSLETTERS AND ALERTS JOIN THE FAMILY SIGN UP to get exclusive content. Scan QR Code Select the Publication You Need to Support the Growth of Your Business Tunnel Equipment: Latest tips to get more customers, reduce operating expenses, and improve customer satisfaction. -
Page 28: Free Car Wash Catalogs & Books
Hydraulic Power Pack Owner’s Manual FREE CAR WASH CATALOGS & BOOKS Scan QR Code EMERGENCY CONTACTS Scan QR Code Emergency CarWash Equipment Tunnel Equipment CarWash Parts & Supplies CarWash Controls CarWash College CarWash Chemistry CarWash Signage Corporate New Investors ============================================================================================================= ©... -
Page 29: Unlimited Wash Club
Hydraulic Power Pack Owner’s Manual UNLIMITED WASH CLUB Join Us Scan QR Code With your OneWash™ membership, you'll have unlimited access to the industry's only complete suite of car wash business solutions with benefits. ============================================================================================================= © 2021 SONNY’S The CarWash Factory ®... -
Page 30: Control Your Profitability
Hydraulic Power Pack Owner’s Manual CONTROL YOUR PROFITABILITY Get Connected Scan QR Code SECURITY AT YOUR FINGERTIPS Interested Scan QR Code ============================================================================================================= © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved. SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice Manual-O, Hydraulic Power Pack –... -
Page 31: Grow Your Business
Hydraulic Power Pack Owner’s Manual GROW YOUR BUSINESS Interested Scan QR Code ============================================================================================================= © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved. SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice Manual-O, Hydraulic Power Pack –... - Page 32 Designed here. Built here. Backed here.™...
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