Summary of Contents for Universal Analyzers AMETEK 600 Series
- Page 1 Instruction Manual 600 Series Mini Thermoelectric Gas Coolers 5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com MAN.600.REVF.07012015...
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Page 2: Table Of Contents
Contents Receiving and Storage Definition of Symbols Product Identification Specifications Description and Principle of Operation Installation Start-Up Shutdown Maintenance Troubleshooting Spare Parts Drawings - All Models (620, 630, 640) Electrical Connections Drawings - Condensate Carry-Over Sensor All Models (620, 630, 640) Drawings - Heat Exchangers Metallic Heat Exchangers (Non-Temperature Sensing) - All Models (620, 630, 640) Glass Kynar (Non-Temperature Sensing) - All Models (620, 630, 640) -
Page 3: Receiving And Storage
Receiving and Storage The Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler is completely pre-assembled. No assembly is necessary when received on-site. Carefully inspect the product and any special accessories included with it immediately on arrival by removing them from the packing and checking for missing articles against the packing list. -
Page 4: Definition Of Symbols
Definition of Symbols WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR HAZARDOUS AREA INSTALLATION. THE SUPPLY POWER CIRCUIT MUST INCLUDE AN OVERPROTECTION DEVICE WITH A MAXIMUM RATING OF 20A. -
Page 5: Product Identification
Product Identification Lead Time Cooler (Part Number Configurator: 600) One (1) Sample Point - One 5" Heat Exchanger, (1) Active, 12VDC One (1) Sample Point - Two 5" Heat Exchangers, (1) Passive, (1) Active, 12VDC One (1) Sample Point - Two 5" Heat Exchangers, (2) Active, 12VDC 3 wks One (1) Sample Point - One 5"... -
Page 6: Specifications
Specifications OPERATING SPECIFICATIONS Sample Flow Rate 0 to 5 l/m Maximum Inlet Temperature Stainless Steel Heat Exchanger 700°F (370°C) Kynar/Glass Heat Exchanger 300°F (149°C) Maximum Inlet Gas Dew Point 180°F (82°C)* Maximum Inlet Water Concentration 50%* Minimum Ambient Temperature 32°F (0°C) Maximum Ambient Temperature 105°F (41°C)* Maximum Cooling Power... -
Page 7: Description And Principle Of Operation
The sensor is designed to operate with any current model Universal Analyzers sample chiller. If the sensor needs to be used as a standalone device then a 100A Moisture Detection Module must be used in conjunction with the moisture sensor. - Page 8 There is a potentiometer near the LED to adjust the sensitivity of the sensor. The CCS and CCSF are pre-set at the factory, and it is not necessary to calibrate in the field. However, we know every application is unique, and there may be a need or desire to adjust the sensitivity of the sensor to meet your specific application needs –...
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Page 9: Installation
PROVIDED FOR DISSIPATION OF A MINIMUM OF 1200 BTU/hr (1265 kJ/hr) Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler should be installed away from heat sources in a well ventilated area of an instrument rack or enclosure. The Cooler relies on the ambient temperature as a coolant, too high a level will cause it to perform unreliably. -
Page 10: Start-Up
Shutdown Stop sample gas flow to the Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler by turning off the sample pump. Allow the drain pump to run for several minutes to remove any remaining condensate from the heat exchangers. -
Page 11: Maintenance
Maintenance Before performing any maintenance on the Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler, ensure that all plant safety procedures are followed. As with any electrical device, ensure power is removed before performing any procedures. The Mini Cooler is designed for maintenance free operation but if any is required, ensure power has been removed before maintenance or repair is performed. -
Page 12: Troubleshooting
Troubleshooting The following table should give an overview of possible errors and an instruction to check and to repair them (is not valid for the starting-up period of cooler). Error Possible reason Check/Repair The presence of water Overloading of the refrigeration capacity of the cooler due to too much water vapor or too great a sample flow rate. - Page 13 Troubleshooting High oxygen readings/low Leak Loose connection pollutant readings Verify all fittings are leak free Defective peristaltic pump tubing Replace tubing Broken or leaking heat exchanger Remove heat exchanger and replace if broken or repair (replace O-Ring) if leaking. ‘Cool’ light is not Illuminated Ambient temperature too high flow Reduce the ambient temperature rate/ water content too high...
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Page 14: Spare Parts
Spare Parts Consumable Spare Parts Part UHMW Pollyethylene Filter, 5 µm 4980-0006 ADI Mini Dia-VAC Sample Pump Rebuild Kit 9515-0018 Peristaltic Pump Tubing, #15, 5 ft. length 9216-0002 Heat Sink Paste, 0.1 ounce container 8010-0001 Ceramic Filter Element, 2 µm 4980-0007 Common Spare Parts Part... -
Page 15: Drawings - All Models (620, 630, 640)
Drawings Models 620, 630, 640 Page 15 of 25 MAN.600.REVF.07012015... - Page 16 Drawings Models 620, 630, 640 Page 16 of 25 MAN.600.REVF.07012015...
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Page 17: Electrical Connections
Electrical Connections Models 620, 630, 640 Page 17 of 25 MAN.600.REVF.07012015... -
Page 18: Drawings - Condensate Carry-Over Sensor
Drawings - Condensate Carry Over Sensor Models 620, 630, 640 Page 18 of 25 MAN.600.REVF.07012015... -
Page 19: Drawings - Heat Exchangers
Drawings - Heat Exchangers Metallic Heat Exchangers (Non-Temperature Sensing) Models 620, 630, 640 Page 19 of 25 MAN.600.REVF.07012015... - Page 20 Drawings - Heat Exchangers Metallic Heat Exchangers (Non-Temperature Sensing) Models 620, 630, 640 Page 20 of 25 MAN.600.REVF.07012015...
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Page 21: Glass Kynar (Non-Temperature Sensing) - All Models (620, 630, 640)
Drawings - Heat Exchangers Glass Kynar (Non-Temperature Sensing) Models 620, 630, 640 Page 21 of 25 MAN.600.REVF.07012015... - Page 22 Drawings - Heat Exchangers Glass Kynar (Non-Temperature Sensing) Models 620, 630, 640 Page 22 of 25 MAN.600.REVF.07012015...
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Page 23: Limited Warranty
I. Limited Warranty 1. Limited Warranty. Universal Analyzers, Inc (UAI) offers a limited warranty on each of its products against failure due to defects in material and workmanship for a period ending the earlier of (i) fifteen (15) months from the date of the invoice relating to the sale of the product and (ii) twelve (12) months from the date of installation of the product (collectively, the “Initial Warranty”). - Page 24 Limited Warranty 4. Expenses on Non-Warranty Work. All repairs or replacements by UAI after the expiration of any applicable limited warranty period will be performed in accordance with UAI’s standard rate for parts and labor. Further, if upon UAI’s inspection and review, UAI determines the condition of the products is not caused by a defect in UAI’s material and workmanship, but is the result of some other condition, including but not limited to damage caused by any of the events or conditions set forth in Section I.2., Buyer shall be liable for all direct expenses incurred by UAI to conduct the inspection and review of the product.
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