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Accessories: Remote control and communication…. Battery temperature sensor…....Cables for communication……………… Studer Innotec SA 2021 V 1.2 4O9B...
Storage ............................9 Dimensions ............................9 4.3.1 Dimensions of wall mounted next3 ..................9 4.3.2 Dimensions of the 19’’ rack next3 ..................10 4.3.3 Dimensions of the nx-interface ....................11 Unpacking and mounting ......................12 4.4.1 Mounting place ........................12 4.4.2...
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Update ............................69 7.3.3 Installation Configuration......................71 7.3.4 Monitoring & dataloging ......................73 CONFIGURATION AND OPERATION OF THE NEXT3 ENERGY SYSTEM ..........77 Essentials to know about a next3 system .................. 77 8.1.1 Understand the General Energy Strategy ................78 8.1.2 Standard use cases .........................
AC source, or for a use as a controlled secondary AC loads. • AC-Transfer: with “transfer” we mean the fact that the AC-Source is connected to the AC- Loads with the internal relays of the next3. • PE: Protective Earth •...
IEC/EN 62477 for power converters used in general systems. General information that can help you for system design can be found in the Studer System Design Book. Schematics and explanations for various specific cases can be found in “ next3 Systems design : Application notes, typical configurations and schematics”.
(CH). The warranty for this equipment depends upon the strict application of the instructions in this manual. The next3 inverter has a six (6) years warranty (starting from the date of purchase) against material and manufacturing defaults. The defective product will be either repaired or replaced at the discretion of Studer Innotec.
Studer Innotec reserves the right to make any modifications to the product without prior notification. Studer Innotec is not liable for incidental, direct or indirect damages of any kind, including any profit loss, revenue loss or damages caused to equipment or goods due to defective equipment.
Never lift the device by handling the plastic cover part! If the next3 is installed in a closed cabinet, it must have a sufficient ventilation to guarantee that the ambient temperature is kept within the operating limits of the next3.
Temperature sensor nx-tempSensor (with male connector) • Mounting plate (for wall mounted version) with 1 screw for fixing on the body of the next3. The screws for the wall are not provided. Choose the appropriate screws for your wall. •...
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4. Remove the external casing 5. cut the strings maintaining the next 3 to the bottom of the casing. 6. fix the 4 handles on the two sides of the next3 and remove the loops if you don’t need them to move the next3.
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The diameter of the holes in the plate are meant for 8mm screws. In vehicles (road or marine), or when the support undergoes significant vibrations, the next3 is to be mounted on anti-vibration elements. The fixing belt use is mandatory in those cases.
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Studer Innotec SA next3 The next3 is a heavy equipment (~60kg) and must be mounted to a support/structure designed to bear such a load. It is imperative to ensure a complete and safe fastening of the equipment. If simply hung, it may fall down and cause severe damages.
Studer Innotec SA next3 5 WIRING This chapter covers the wiring/cabling of the next3 installation before powering it ! 5.1 G ENERAL OVERVIEW 5.1.1 System block diagram The general schematic diagram of the next3 st is given below: Technical user manual...
The next3 falls within protection class I. It has a PE connection terminal. It is mandatory that a protective earth is connected to the AC-Source and/or AC-Loads PE terminals. An additional protective earth is located at the bottom of the unit.
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Communication and I/O connections: See corresponding chapter for detailed wiring and protocol in use. Pos. Denomination Description Comment Connector for the battery Only connect the original Studer nx- tempSensor temperature sensor. tempSensor. Two connectors for internal Only nx-bus compatible device can be communication between connected.
The next3 is a device which DC (battery) connection is to be connected exclusively to a 48V battery. Due to high power of the next3, the battery cables are separated in two entries in parallel to have a more convenient handling. The recommended battery cable size is 70mm2 for a total of 140mm2 with two cables in parallel.
As rule of thumb, the maximum power of a lead acid battery is given with the capacity divided by five (C/5), in that case if all the power of the next3 is wanted (16kW), the capacity of the battery should be at least16000*5/48=1666 Ah.
For lead acid batteries, an individual measurement of each cell is recommended. Any divergent values can be a sign of problem. To avoid any further loss and protection redundancy, the next3 does not have an internal fuse. The battery cables must be protected by one of the following measures:...
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Insufficient tightening may cause dangerous heating at the connection point. During the first start of the unit, it is necessary to check that the parameter values of the next3 are consistent with the recommendations of the battery manufacturer. Non- conforming values may be dangerous and/or seriously damage the batteries.
For a point-to-point connection, the bus termination should be set to T (Terminated). If the device is in the middle of a daisy chain, the termination is set to O (Open). Generally, the next3 is connected point to point to the BMS and the termination should be on T. Technical user manual...
AC-Loads: connection for the loads, that are supplied by the inverter. The 230 V and 400V consumers must be connected on the "AC-Loads" connection terminals with the wire cross- section conforming to the standards regarding the rated current at the next3 output. •...
The next3 is protected against overload and short-circuit and will stop in those cases. When connected to a source, the upstream protection must stop short-circuits currents from the grid/genset.
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If the AC-source is not used the protective device will be sized equal or smaller than the smaller value indicated on the nameplate. The next3 is intended to be supplied by alternative voltage sources such as the grid or a generator. Check that the rated voltage of the source corresponds to the rated voltage of the next3 model specified on the nameplate on the side of the next3.
5.3.2 AC Neutral and Earthing system The next3 is a unit with protection class I, which is intended for cabling in a grid type TT, TN-S or TNC- S. Its metal case must be earthed. The earthing of the neutral conductor is carried out at a sole installation point, upstream of the RCD circuit breaker (in domestic application, generally type A, 30 mAac).
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In a stationary installation where the neutral is connected to the earth at a single installation point upstream of the next3, it is permissible to carry out a connection of the neutrals to preserve an unchanged earthing system downstream, independent of the operating mode of the next3. This is called “Solid Neutral”.
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All sockets and protection class I devices connected downstream of the next3 must be properly connected to the earth (earthed socket). The cabling rules above remain valid, including in installations, in all cases where the next3 input is connected to the grid via a plug connector.
ONNECTING THE HOTOVOLTAIC GENERATOR The next3 has an internal solar charge controller made of two independent MPPTs. Each MPPT can support up to 22Adc of photovoltaic (PV) current in operation. For this reason, each MPPT has 2 inputs and up to 4 strings can be connected to the device. The two inputs of the top (MPPT1) are connected internally, as well as the two at the bottom (MPPT2).
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In any case, the next3 will limit the PV current and/or the charging current (battery) to the rated and/or programmed currents. All those limitations are automatically managed by the next3 and there is no risk in case of over dimensioning the PV input power/current.
These combinations in series and in parallel must be carried out according to the voltage and current limits of the next3 MPPT inputs. An example is provided below for a single MPPT string (example with 310W modules, 60 cells, 41Voc).
5.4.4 Cables and cross-section The next3 is build from factory with Phoenix Sunclix connectors for the PV inputs of the MPPTs. There are4 pairs of Sunclix connectors provided with the unit to assemble on your PV wires arriving to the unit.
If you wish to install two PV strings in parallel for one MPPT, this can be assembled as well out of the Next3, for example in the junction box on the roof. This can minimize the number of cables used.
O (open) position. If one of the two connectors is not in use, the termination switch will be in position T. In a system comprising a single next3, the connection of the nx-interface or nx-gateway units may be conducted without stopping the next3 (hot plug).
Studer nx bus Termination The state of the Studer nx bus termination on the nx-interface can be seen on the screen, this is only for the connectors situated on the nx-interface. Note: the RS-485i and the CANi on the nx-interface are unused for the moment.
The connection to your LAN and internet is done exclusively in the nx-interface on the Ethernet port. In remote area, you can find your own GSM 3G/4G/5G router (not provided). Studer-Innotec is not responsible for the proper operation of those devices and of your internet connection.
There are two reversing contacts that are potential-free available in nx3 unit. Various settings are available to give activation conditions to each contact. To program functions to these contacts, please refer to the chapter about the configuration of the next3 and the section about the auxiliary contact in this manual.
ULTI UNIT CONFIGURATIONS Up to three next3 units may be used on the same battery bank to create a high-power inverter-charger system. In multi-unit systems, next3 are interconnected via a communication bus that uses the “Studer nx communication bus”. Units should be close to each other (in the same room).
(but it’s not advised). To power ON the next3 and all its functions: push the front panel button until you hear the first beep (or use the ON/OFF button of the nx-interface). After this, your next3 installation is in the following state (please note that it takes ~5sec to start all converters): •...
6.3 F RONT PANEL INDICATOR The front panel has the necessary information to understand the state of the next3 with the LED lights. ON-OFF The table hereunder describes the information or type of error according to the number of times an indicator flashes.
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LEDs. • When powering up the next3 with the battery, all LEDs blink once during the start check. • All LEDs can blink at the same time in an identification procedure (with nx-interface). It is...
6.4 B EEP INDICATOR UZZER The sound produced by the next3 buzzer uses the same beep sequence as the central “!” red light flashing sequence. This buzzer can be deactivated/activated with the nx-interface This buzzer can also be deactivated/activated with the ne[xt] button of the front panel. The button must be pushed for 5 seconds <...
This avoid mistakes and is the preferred way to configure the device. Individual settings are also accessible for each part of the next3. The factory values of these settings are reported in the table at the end of this manual.
• LEVEL2: Information about each component (AC-source, Battery, solar,…) Many detailed information that can be obtained from the next3 about the inverters operation. For example the AC-reactive power of the phase 2 on the AC-source connection can be seen by going on the AC-source from the main synoptic.
• Configuration of the installation: the wizard configuration is performed here. • Monitoring and internet: set connection to the Studer webportal and manage the datalog on the usb-key. 7.3.1 Remote Control This menu is for the nx-interface itself (Language, user level, brightness of the screen, …). The physical connections are also shown, with the positions of the bus terminations on the nx-interface: very useful to find them as they are a little bit hidden under the nx-interface.
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7.3.1.1 Date and time The next3 features a real time clock that allows among others to have a correct date and hour for the datalogging records. This clock must be set using the remote control nx-interface. Thanks to an internal battery, this setting is retained even when the equipment is disconnected from its voltage source (battery or PV).
• Internet: The update via internet is not available and is a future feature for the next3. A new button will appear when ready. Press “search” for the source you want to use.
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Studer Innotec SA next3 When multiple elements are connected to the nx-interface I and to the next3 by the communication bus, it is possible that the software versions are not compatible. It is highly recommended to update the software of all components in the system to guarantee all functionalities.
7.3.3.1 Wizard The standard configuration of the next3 energy system is done with a configuration wizard. It is possible to modify single settings individually later the pages dedicated to each topic of the converter. On the first commissioning of the next3, the wizard will be automatically started, and all steps must be followed.
– Studer Easy Monitoring App is a simple and intuitive way to see the status of the system and its history. It is available in IOs and Android. The Easy Monitoring APP uses the webportal as backend and accounts must be created on the portal to use the APP.
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The internal memory of the next3 is limited and stores the data for a limited timeframe. The quantity of log data that can be stored in a next3 device depends on the type of next3 device (-s, -t, -st, …). Here is an indication of the data that can be stored in the next3: •...
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7.3.4.2 Remote Monitoring (Internet) To come, not available in this version. The remote monitoring is done via the Studer Monitoring Portal: https://portal.studer-innotec.com To connect an installation on the web portal, you’ll need a to perform a pairing, which means you have to identify an installation and make the link to your portal account.
▪ wizard configuration process. The next3 is an “offline UPS”, that means the AC main is supplied directly to the load with the internal transfer switch (no double conversion). This implicate that the voltage and frequency of the grid is the same on the loads side.
The programming is done for each phase L1, L2 and L3 independently. That means for a multi-unit system with 3 next3, there can be up to 9 single phase controllable loads used.
Studer Innotec SA next3 8.1.2 Standard use cases Illustrations are provided below for the 4 basic use cases of the next3. Grid connected installation with grid feeding allowed and use of battery for self-consumption optimization: Typical answers in the Wizard: •...
When an inverter/converter setting is modified using the remote control (nx- interface), it is sent to the next3 and stored in the device permanently. If the nx-interface is removed from the system, this parameter continues to be used by the next3 with this modified value.
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Ex. for 500Ah: 500/5 = 100A. See manufacturer indication for details. If the battery has a communication BMS (typically for lithium battery), you’ll have to choose the manufacturer in the list for the next3 to use the proper communication protocol. Verify that the manufacturer is in the compatible list.
OURCE 8.3.1 General information The next3 is a hybrid inverter charger, that can work in a stand-alone (offgrid) mode or connected to an external AC source, being a grid or a generator. The next3 has a connection named “AC-Source” where the main AC source is connected: the grid or a generator.
8.4.1 General information The next3 is a renewable energy friendly converter and always try to optimize the solar part in the system. For a standard user, there is nothing/little to modify for the solar converter: as soon as there is solar energy, the next tries to use it first.
8.4.3 Solar Settings There is no “wizard screen” for solar part as the next3 is “plug n play” for standard applications. Connect PV modules with proper voltages according to the next3 specifications and as soon as there is sun, the solar charger works automatically.
The next3 is a fully automatic charger designed to guarantee an optimum charge for the most used battery types: lead (liquid acid, gel or AGM), and Lithium among others. The next3 charger will use the energy either from solar or from the grid/genset. The choice of the battery type is done during the wizard at commissioning and cannot be changed during operation.
BMS data is used in priority. The power and current shown in this display is correct only if there are only next3 compatible devices in the system or if there is a shunt measurement on the battery (not available yet, nx- shunt-BMS to come).
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1. Bulk phase The bulk phase is the stage where the next3 applies the maximum charging current (if there is enough energy available on solar and/or AC source) to charge the battery. This will lead to an increase of the battery voltage up to the next phase voltage limit; absorption, equalisation or floating, depending on the charging profile adjusted.
Studer Innotec SA next3 8.7 AC-F 8.7.1 General information The next3 has an AC connection that can be freely programmed as: • A second AC-Source, for example for Grid /genset in hybrid installations with grid and a generator backup that don’t require grid connections securities.
There are as many screens as the number of next that can be accessed with the left/right slide: 8.8.1 General points One next3 inverter is equipped with following interfaces: • 2 AUX-contacts: The auxiliary contacts are useful for simple automation tasks in energy systems such as load management, automatic start of generator, simple self-consumption optimisation, …...
In any case, the protective earth must be connected in accordance with local standards and regulations in force. To do this, the next3 with transfer is equipped with a programmable earthing relay able to bond the Neutral wire (on Load side) to the earth (case of the device).
See battery manufacturer for specific advice on battery maintenance. • Clean regularly you PV panel to optimize the production, check the general state. The monitoring/datalogging of the next3 will help you to understand what happens in the system. Technical user manual...
12 CONFORMITY The inverter charger next3 described in this manual has been designed and manufactured in accordance with the following European directives : Low Voltage Directive (LVD) 2014/35/EU...
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