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Summary of Contents for Leyman Hide-A-Way LHS2500
- Page 1 Installation Manual ® LHS & LLBS Hide-A-Way Tuckunder Style 10335 Wayne Avenue • Cincinnati, OH 45215 Ph: 513-891-6210 • Toll-Free: 866-539-6261 Fax: 513-891-4761 • www.leymanlift.com sales@leymanlift.com LML00136-4/22/16...
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Page 2: Table Of Contents
TABLE OF CONTENTS Words of Caution General View “Truck Mounting” LHS2500 Truck Preparation LLBS2500 Truck Preparation Notch Rear Sill and Weld Extension to Rear Sill Cut off Mounting Brackets and Mounting Gate Illustration Mounting Gate, listing of Steps, 5-14 Illustration “B” 9 - 10 5-15 Illustration “C”, &... -
Page 3: Words Of Caution
WORDS OF CAUTION 1. Before any maintenance is performed on this unit, read and understand this manual completely. 2. Do not stand on or behind the platform when operating gate in the folded position. 3. Make sure the ground is clear under the platform when lowering. 4. -
Page 4: General View Truck Mounting
GENERAL VIEW TRUCK MOUNTING Page 4... -
Page 5: Lhs2500 Truck Preparation
LHS2500 TRUCK PREPARATION See Chart for Mounting Dimension LHS2500 Mounting Dimension Chart Floor Height “B” “C” “D” REF. “E” MAX. 22-1/2 in 19-1/2 in 28-5/8 in 4-1/4 in 22-1/2 in 19-1/2 in 28-5/8 in 4-1/4 in 22-1/2 in 19-1/2 in 28-5/8 in 4-1/4 in 22-1/2 in... -
Page 6: Llbs2500 Truck Preparation
LLBS2500 TRUCK PREPARATION See Chart for Mounting Dimension LLBS2500 Mounting Dimension Chart Floor Height “B” “C” “D” REF. “E” MAX. 15-1/2 in 24 in 32-3/4 in 4-1/4 in 15-1/2 in 24 in 32-3/4 in 4-1/4 in 18-1/2 in 22 in 31 in 4-1/4 in 18-1/2 in... -
Page 7: Notch Rear Sill And Weld Extension To Rear Sill
NOTCH REAR SILL Notch rear sill Check the height of the rear sill See chart if the height of the rear sill is larger than the dimension “E” max, the sill must be notched See illustration below Note: After notching the rear sill, add material to reinforce such as 3”... -
Page 8: Cut Off Mounting Brackets And Mounting Gate Illustration
CUT OFF MOUNTING BRACKETS “ A” is the dimension that you can trim the mounting brackets to be able to install the gate. Experience tells us that dimension “A” is approximately 4 in. Depending on the dimension of your truck body or chassis, this cut may not be necessary, if the mounting brackets fit well and do not interfere with the body. -
Page 9: Mounting Gate, Listing Of Steps, 5-14 Illustration "B
MOUNTING GATE 1. Unfold the secondary platform. 2. Clamp the secondary platform to the forks of the lift truck. Approximately centered (See illustration). 3. There are two angles in the shipping kit, 5” x 3” x 1/4” x 3” lg. Lay these two angles on top of the extension plate to space the platform out 1/4”... - Page 10 13. Finish weld the mounting plates and main tube. CAUTION! Mounting Plate to Lift gate Frame Tube must be welded on BOTH sides. Continuous weld required on outside faces. 8” long weld (half way around) required on inside faces. 14. Weld shims to stop blocks on platform for proper slope and preload. 16 gauge shims are provided and will give proper slope for average installation (see 5-14 Illustration “B”).
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Page 11: Illustration "C", & 5-16 Illustration "D
5-15 Illustration “C” Latch Block Weld latch block to tension arm Maintain 1/16 gap. This block will hold the gate in the stored position in the event of hydraulic failure. Caution: Ground arms before welding latch block 5-16 Illustration “D” Standard Platform With the platform in position shown (folded horizontal) weld platform brackets (angles supplied) to tension arms, so that platform is resting on brackets approximately 1/2"... -
Page 12: Illustration "F" & 5-18 Recommended Oils
5-17 Illustration “F” Wedge Platform With the platform in position shown (folded horizontal) weld platform brackets (angles supplied) to tension arms, so that platform is resting on brackets approximately 1/2" above cylinder. Weld solid down two sides as shown (1/4 wide fillet weld). Caution: Ground arms before welding brackets 5-18 Chart - Recommended oils Level 1... -
Page 13: Installation Of Optional Adjustable Steps
INSTALLING OPTIONAL ADJUSTABLE STEPS General method: 1. Measure bed height UNLADEN. 2. Refer to the chart that covers a range of bed heights. Use the corresponding line in the chart that your measurement most closely matches to determine assembly dimensions. Curb side view is shown. Driver’s side view is a mirror image. 3. - Page 14 ADJUSTABLE STEPS - LHS Page 14...
- Page 15 ADJUSTABLE STEPS - LLBS Page 15...
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Page 16: Installation Of Up / Down Switch
INSTALLATION OF UP / DOWN SWITCH Switch Housing must be located at a height that can be reached while standing on the ground on the curb side of the vehicle, and also while standing on the platform when at bed height. Switch cable is routed to power unit box as noted in each sketch. -
Page 17: Operation Of The Lift Gate
OPERATION OF THE LIFT GATE Before operating the lift, read and understand this decal, urgent warning decal, and the Owner’s Manual. Do not stand behind the lift gate while unfolding or using the platform. Page 17... -
Page 18: Trouble Shooting Chart Lhs & Llbs
TROUBLE SHOOTING CHART LHS & LLBS PROBLEM POSSIBLE CAUSE SOLUTION The motor is running but the 1. Insufficient oil in power 1. Fill tank platform will no go up, or unit tank 2. Clean or replace reach floor of vehicle or gate 2. -
Page 19: Electrical Diagram
ELECTRIC DIAGRAM Page 19... -
Page 20: Installing Safety Decals
INSTALLING SAFETY DECALS OPERATION OF THE LIFT GATE DECAL MAX. CAPACITY DECAL URGENT WARNING DECAL READ AND UNDERSTAND DECAL CUT OFF POWER DECAL LOW VOLTAGE DECAL Extreme Shield Decal P55439 STAND CLEAR DECAL SECURE LATCH DECAL BOTTOM OF PLATFORM Part # Description P55199 Urgent warning decal... -
Page 21: Final Inspection
FINAL INSPECTION CUSTOMER: LOCATION: VEHICLE#: LIFT GATE MODEL#: LIFT GATE SERIAL#: = OK N = NOT APPLICABLE WELDING/ADJUSTMENTS Gate is welded secure to vehicle (mounting plates are welded to chassis frame). Mounting plates are welded to cross bar tube. Extension is welded to vehicle (12-2”... -
Page 22: Notes
NOTES ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Page 22...
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