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Related Manuals for Fayat Group DYNAPAC DRP15X
Summary of Contents for Fayat Group DYNAPAC DRP15X
- Page 1 Operating Instruction/Maintenance Instruction Original Operating Instructions DRP15X Reversible plate S/N 101 924 65 1036> DL8 206 16 EN © 01/2022...
- Page 2 WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system.
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Page 3: Table Of Contents
Table of contents Table of contents Introduction............................7 1.1 Foreword............................8 1.2 Machine type plate and engine type plate................10 Technical data............................11 2.1 Noise and vibration data......................14 2.1.1 Noise data..........................14 2.1.2 Vibration data..........................14 Concerning your safety........................15 3.1 Basic prerequisites........................ - Page 4 Table of contents 3.9.5 After maintenance work......................32 3.10 Repair............................33 3.11 Signage............................34 3.12 Safety components........................38 Indicators and control elements......................39 4.1 Machine............................40 4.1.1 Rotary button for water spraying system..................40 4.1.2 Engine stop switch........................41 4.1.3 Recoil starter..........................41 4.1.4 Choke lever..........................
- Page 5 Table of contents 8.5 Maintenance Table........................76 8.6 Weekly............................77 8.6.1 Checking, cleaning the air filter....................77 8.7 Semi-annually..........................80 8.7.1 Changing the engine oil......................80 8.8 Annually............................81 8.8.1 Replacing the spark plug......................81 8.8.2 Checking, adjusting the valve clearance..................82 8.8.3 Cleaning the slurry filter and fuel strainer...................
- Page 6 Table of contents DRP15X...
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Page 7: Introduction
Introduction Introduction DRP15X... -
Page 8: Foreword
Introduction – Foreword 1.1 Foreword These operating and maintenance instructions are part of your machine. They provide necessary information to operate your machine safely and properly. They also contain information on required operating, maintenance and repair measures. Carefully read the operating and maintenance instructions before taking your machine into operation. - Page 9 Introduction – Foreword The above notes do not constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH. We wish you successful work with your Dynapac machine. DRP15X...
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Page 10: Machine Type Plate And Engine Type Plate
Introduction – Machine type plate and engine type plate 1.2 Machine type plate and engine type plate Please enter here: Machine type (1): Made by Designation Type Serial number (2): Nominal Power Operating Mass Year of Construction Serial-No. Ammerländer Str. 93 D-26203 Wardenburg Made in Germany B-924-0001... -
Page 11: Technical Data
Technical data Technical data DRP15X... - Page 12 Technical data Dimensions B-695-0034 Fig. 3 1030 1274 (26.0) (36.6) (40.6) (50.2) (25.6) (19.7) Dimensions in millimetres (Dimensions in inch) Weights Operating weight (309) (lbs) Basic weight (302) (lbs) Water spraying system (optional equipment) + 13 (+ 29) (lbs) Transport wheels (optional equipment) (+ 9) (lbs) DRP15X...
- Page 13 Technical data Travel characteristics Max. working speed m/min (82) (ft/min) Max. gradeability (soil and weather dependent) Drive Engine manufacturer Honda Type GX 160 Cooling Number of cylinders Rated power SAE J 1349 (4.8) (hp) Rated speed 3600 Drive system mechanical Exciter system Frequency (5100)
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Page 14: Noise And Vibration Data
Technical data – Noise and vibration data 2.1 Noise and vibration data The following noise and vibration data were determined in accord- ance with the following guidelines under equipment specific condi- tions and by using harmonized standards: EU Machine Directive edition 2006/42/EU Noise Emission Directive 2000/14/EU, Noise Protection Direc- tive 2003/10/EU Vibration Protection Directive 2002/44/EU... -
Page 15: Concerning Your Safety
Concerning your safety Concerning your safety DRP15X... -
Page 16: Basic Prerequisites
Concerning your safety – Basic prerequisites 3.1 Basic prerequisites 3.1.1 General This machine has been built in compliance with the latest technical standard and complies with the applicable regulations and tech- nical rules. However, dangers for persons and property may arise from this machine, if: it is used for purposes other than the ones it is intended for, it is operated by untrained personnel,... -
Page 17: Personal Protective Equipment
Concerning your safety – Basic prerequisites CAUTION! Danger of injury if failing to comply! Sections marked accordingly indicate a dangerous situation that could lead to fatal or severe injuries, if this warning is disregarded. NOTICE! Danger of material damage if failing to comply! Sections marked accordingly indicate possible dangers for machines or components. -
Page 18: Intended Use
Concerning your safety – Basic prerequisites Safety goggles They protect the eyes against airborne particles and squirting fluids. Face protection This protects the face against airborne particles and squirting fluids. Hard hat This protects the head against falling parts and injuries. Hearing protection This protects against extreme noise. -
Page 19: Improper Use
Concerning your safety – Basic prerequisites 3.1.5 Improper use Dangers may arise with the machine if it is used other than for its intended purpose. Any hazard caused by improper use is the sole responsibility of the operating company or driver/operator; the manufacturer cannot be held liable. -
Page 20: Definition Of Responsible Persons
Concerning your safety – Definition of responsible persons 3.2 Definition of responsible persons 3.2.1 Operating company The operating company is the natural or juridical person who uses the machine or in who's name the machine is used. The operating company must make sure that the machine is only used for the purpose it is intended for and in strict compliance with the safety regulations mentioned in these operating and mainte- nance instructions. - Page 21 Concerning your safety – Definition of responsible persons have made himself familiar with the operation of the machine, be physically and psychologically able to drive and operate the machine. Persons under the influence of alcohol, medication or drugs are not allowed to operate, service or repair the machine.
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Page 22: Basic Safety Regulations For Safe Operation
Concerning your safety – Basic safety regulations for safe operation 3.3 Basic safety regulations for safe operation 3.3.1 Remaining dangers, remaining risks Despite careful work and compliance with standards and regula- tions it cannot be ruled out that further dangers may arise when working with and handling the machine. -
Page 23: Handling Fuels And Lubricants
Concerning your safety – Handling fuels and lubricants 3.4 Handling fuels and lubricants 3.4.1 Preliminary remarks The operating company must ensure that all professional users have read and follow the corresponding safety data sheets for the individual fuels and lubricants. Safety data sheets provide valuable information about the following characteristics: name of substance... -
Page 24: Safety Regulations And Environmental Protection Regulations For Handling Gasoline
Concerning your safety – Handling fuels and lubricants 3.4.2 Safety regulations and environmental protection regulations for handling gas- oline DANGER! Danger to life caused by explosive gas-air mixes! – Do not allow gasoline to come into contact with hot components. –... -
Page 25: Safety Regulations And Environmental Protection Regulations For Handling Fuel Stabiliser
Concerning your safety – Handling fuels and lubricants 3.4.3 Safety regulations and environmental protection regulations for handling fuel stabiliser WARNING! Danger of burning by ignited fuel stabilizer! – Do not allow fuel stabilizer to come into contact with hot components. –... -
Page 26: Safety Regulations And Environmental Protection Regulations For Handling Oil
Concerning your safety – Handling fuels and lubricants 3.4.4 Safety regulations and environmental protection regulations for handling oil WARNING! Danger of burning by ignited oil! – Do not allow oil to come into contact with hot components. – Smoking and open fire is prohibited! –... -
Page 27: Safety Regulations And Environmental Protection Regulations For Handling Hydraulic Oil
Concerning your safety – Handling fuels and lubricants 3.4.5 Safety regulations and environmental protection regulations for handling hydraulic oil WARNING! Danger of injury caused by escaping pressure fluid! – Always depressurize the hydraulic system before starting work in the hydraulic system. –... -
Page 28: Loading/Transporting The Machine
Concerning your safety – Loading/transporting the machine 3.5 Loading/transporting the machine Make sure that persons are not endangered by the machine tipping or sliding off. Do not use damaged or in any other way impaired lashing points. Always use appropriate lifting and lashing means on the lifting and lashing points. -
Page 29: Start-Up Procedure
Concerning your safety – Start-up procedure 3.6 Start-up procedure 3.6.1 Prior to starting up Use only machines which are serviced at regular intervals. Become acquainted with the equipment, the indicators and control elements, the working principle of the machine and the working area. -
Page 30: Work Mode
Concerning your safety – Work mode 3.7 Work mode 3.7.1 Persons in the danger area Before taking up work, also after breaks, you should always con- vince yourself that the danger zone is free of persons or obstruc- tions. Give warning signals, if necessary. Stop work immediately if per- sons remain in the danger zone, despite the warning. -
Page 31: Refuelling
Concerning your safety – Refuelling 3.8 Refuelling Do not inhale any fuel fumes. Refuel only with the engine shut down. Do not refuel in closed rooms. No open fire, do not smoke. Keep away from ignition and heat sources. Apply measures against electrostatic charging. Do not spill any fuel. -
Page 32: Maintenance Work
Concerning your safety – Maintenance work 3.9 Maintenance work 3.9.1 Preliminary remarks Always carry out the prescribed maintenance work and mainte- nance measures on time in order to maintain the safety, opera- tional readiness and long service life of the machine. The machine must only be serviced by qualified personnel author- ised by the operating company. -
Page 33: Repair
Concerning your safety – Repair 3.10 Repair Identify a defect machine with a warning sign. Only operate the machine after it has been repaired. When replacing safety relevant components, only original spare parts must be used. Repairs must only be performed by an expert/qualified person. When performing welding work on the machine you should cover the fuel tank with insulating material. -
Page 34: Signage
Concerning your safety – Signage 3.11 Signage Keep stickers and signage in good and legible condition and comply with their meaning. Replace damaged and illegible stickers or signage immediately. WARNING Water California Proposition 65 Warning This product contains chemicals that cause cancer + chemicals that are reproductive toxicants START OPERATION... - Page 35 Concerning your safety – Signage Warning sticker - Follow operating instructions Fig. 8 Warning sticker – California Proposition 65 WARNING California Proposition 65 Warning This product contains chemicals that cause cancer + chemicals that are reproductive toxicants B-DEC-0316 Fig. 9 Information sticker - Lashing point Fig.
- Page 36 Concerning your safety – Signage Information sticker - Guaranteed sound capacity level Fig. 12 Information sticker - Filler opening for petrol Gasoline/Benzin B-DEC-0216 Fig. 13 Information sticker - Filler opening for water Water B-DEC-0218 Fig. 14 Operation sticker - Throttle lever Fig.
- Page 37 Concerning your safety – Signage Operation sticker - Travel lever Fig. 16 Brief operating instructions START Instruction sticker - Wear ear protection Instruction sticker - Observe operating instructions OPERATION STOP B-DEC-0408 Fig. 17 Maintenance sticker GASOLINE BENZIN before taking into operation weekly vor Inbetriebnahme wöchentlich...
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Page 38: Safety Components
Concerning your safety – Safety components 3.12 Safety components B-695-0045 Fig. 20 Protection hood Heat protection cover Belt guard DRP15X... -
Page 39: Indicators And Control Elements
Indicators and control elements Indicators and control elements DRP15X... -
Page 40: Machine
Indicators and control elements – Machine 4.1 Machine B-695-0196 Fig. 21 Rotary button for water spraying system (optional equipment) Engine stop switch Recoil starter Choke lever Fuel valve 4.1.1 Rotary button for water spraying system Position “0” Water spraying system off Turn anticlockwise Water spraying system on infinite adjustment of the spraying quan-... -
Page 41: Engine Stop Switch
Indicators and control elements – Machine 4.1.2 Engine stop switch Position "0/OFF" Switch the ignition off Position "I/ON" Ignition on B-834-0079 Fig. 23 4.1.3 Recoil starter B-GEN-0084 Fig. 24 4.1.4 Choke lever Position “Left” Choke closed Position “Right” Choke open B-HON-0042 Fig. -
Page 42: Fuel Valve
Indicators and control elements – Machine 4.1.5 Fuel valve Position “Left” Fuel valve closed Position “Right” Fuel valve open B-HON-0043 Fig. 26 DRP15X... -
Page 43: Steering Rod
Indicators and control elements – Steering rod 4.2 Steering rod B-695-0147 Fig. 27 Throttle lever Handle Locking pawl lever Height adjustment 4.2.1 Throttle lever Position “MIN” Idle speed Engine start position Position “MAX” Maximum speed B-695-0095 Fig. 28 4.2.2 Handle Shift forward Forward travel “Middle”... -
Page 44: Locking Pawl Lever
Indicators and control elements – Steering rod 4.2.3 Locking pawl lever For locking and unlocking the steering rod. B-695-0150 Fig. 30 4.2.4 Height adjustment Setting the steering rod height to the operator’s level. B-695-0151 Fig. 31 DRP15X... -
Page 45: Checks Prior To Start Up
Checks prior to start up Checks prior to start up DRP15X... -
Page 46: Notes On Safety
Checks prior to start up – Notes on safety 5.1 Notes on safety If the following tests reveal damages or other defects, the machine must not be operated, until these deficiencies have been corrected. Do not operate the machine with defective indicators and control elements. -
Page 47: Visual Inspections And Function Tests
Checks prior to start up – Visual inspections and function tests 5.2 Visual inspections and function tests Check the condition of the fuel tank and fuel lines and for leaks. Check the bolted connections are tight and secure. Check the machine for contamination and damage. Check the hydraulic oil cooler for dirt. -
Page 48: Daily Maintenance
Checks prior to start up – Daily maintenance 5.3 Daily maintenance 5.3.1 Checking the engine oil level NOTICE! Danger of engine damage! – +Use only oil of the permitted specification Ä Chapter 8.2.1 ‘Engine oil’ on page 71. B-SYM-1068 Fig. 32 Protective equipment: Working clothes Safety shoes... -
Page 49: Checking The Fuel Level; Topping Up Fuel
Checks prior to start up – Daily maintenance 5.3.2 Checking the fuel level; topping up fuel DANGER! Danger to life caused by explosive gas-air mixes! – Do not allow gasoline to come into contact with B-SYM-1069 hot components. Fig. 34 –... -
Page 50: Checking The Rubber Buffers
Checks prior to start up – Daily maintenance 5.3.3 Checking the rubber buffers B-SYM-1073 Fig. 36 Protective equipment: Working clothes Safety shoes Protective gloves Check the rubber buffer pairs, left and right, for tight fit, cracks and tear-offs. Replace damaged rubber buffers immediately. B-695-0153 Fig. -
Page 51: Checking The Water Level, Topping Up
Checks prior to start up – Daily maintenance 5.3.4 Checking the water level, topping up Optional equipment NOTICE! Components may get damaged by frost! – Drain all water off if there is a risk of frost. Protective equipment: Working clothes Safety shoes Protective gloves Clean the area around the filling port. - Page 52 Checks prior to start up – Daily maintenance Pull off the safety clips (1). Hold the tank grip (2) and pull the water tank out in an upwards movement. B-692-0231 Fig. 40 DRP15X...
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Page 53: Operation
Operation Operation DRP15X... -
Page 54: Folding Down And Adjusting The Steering Rod
Operation – Folding down and adjusting the steering rod 6.1 Folding down and adjusting the steering rod Pull the locking pawl lever and fold the steering rod down. Do not click the locking pawl lever into posi- tion again. The steering rod must be able to swing freely. -
Page 55: Starting The Engine
Operation – Starting the engine 6.2 Starting the engine Exhaust fumes contain toxic substances and can damage your health, cause unconsciousness or even death. WARNING! Danger of poisoning by exhaust gases! – Do not inhale exhaust gases. – Avoid operation in closed or partly closed rooms, or ensure adequate ventilation when working in trenches. - Page 56 Operation – Starting the engine Do not operate the choke lever when the engine is warm or at high ambient tempera- tures. Close the choke. B-HON-0037 Fig. 44 Set the throttle lever to position “MIN”. B-695-0060 Fig. 45 Set the handle to position “0”. B-695-0004 Fig.
- Page 57 Operation – Starting the engine Pull the rope by the starter handle, until resistance can be felt. Guide the starter handle back to initial position. B-GEN-0083 Fig. 48 CAUTION! Danger of injury caused by uncontrolled machine movement! – Always hold on to a running machine. –...
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Page 58: Work Mode
Operation – Work mode 6.3 Work mode Operate the machine only with the steering rod folded down and Ä Chapter 6.1 ‘Folding down and adjusting the adjusted to height steering rod’ on page 54. Guide the machine only by means of the steering rod. Guide the machine so that your hands do not hit against solid objects. - Page 59 Operation – Work mode CAUTION! Danger of injury caused by the crushing of body parts! – When reversing, steer the machine from the side using the steering handle. Pull the handle back. ð The machines vibrates backwards with a speed which B-695-0006 corresponds with the handle position.
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Page 60: Switching The Water Spraying System On/Off
Operation – Switching the water spraying system on/off 6.4 Switching the water spraying system on/off Optional equipment Switch the water spraying system on or off with the rotary button: Position “0” Water spraying system off Turn anticlockwise. Water spraying system on infinite adjustment of the spraying quantity up to “MAX”... -
Page 61: Parking The Machine In Secured Condition
Operation – Parking the machine in secured condition 6.5 Parking the machine in secured condition Park the machine on level and firm ground. Set the throttle lever to “MIN” position (idle speed). B-695-0060 Fig. 58 NOTICE! Danger of engine damage! –... - Page 62 Operation – Parking the machine in secured condition DRP15X...
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Page 63: Loading / Transporting The Machine
Loading / transporting the machine Loading / transporting the machine DRP15X... -
Page 64: Loading The Machine
Loading / transporting the machine – Loading the machine 7.1 Loading the machine Loads may only be attached and hoisted by an expert/qualified person. Do not use lashing points that are damaged or impaired in any way. Only use lifting and lashing tackle with sufficient load bearing capacity for the weight to be loaded. -
Page 65: Lashing The Machine To The Transport Vehicle
Loading / transporting the machine – Lashing the machine to the transport vehicle 7.2 Lashing the machine to the transport vehicle Do not use lifting points that are damaged or impaired in any way. Always use appropriate lifting tackle at the lifting points. Use lifting tackle only in the specified loading direction. -
Page 66: Transport Wheels
Loading / transporting the machine – Transport wheels 7.3 Transport wheels Optional equipment Protective equipment: Working clothes Safety shoes Protective gloves Park the machine safely Ä Chapter 6.5 ‘Parking the machine in secured condition’ on page 61. Move the steering rod to an upright position and engage the locking pawl lever securely. - Page 67 Loading / transporting the machine – Transport wheels Insert the transport wheel into the holding fixture. B-692-0032 Fig. 67 Secure the transport wheel with the split pin. Install the second transport wheel on the opposite side and secure it with the split pin. B-692-0033 Fig.
- Page 68 Loading / transporting the machine – Transport wheels DRP15X...
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Page 69: Maintenance
Maintenance Maintenance DRP15X... -
Page 70: Preliminary Remarks And Safety Notes
Maintenance – Preliminary remarks and safety notes 8.1 Preliminary remarks and safety notes DANGER! Danger to life caused by an operationally unsafe machine! – The machine must only be serviced by quali- fied and authorized personnel. – Follow the safety regulations for maintenance Ä... -
Page 71: Fuels And Lubricants
Maintenance – Fuels and lubricants 8.2 Fuels and lubricants 8.2.1 Engine oil 8.2.1.1 Oil quality The following engine oil specifications are permitted: Engine oils for four-stroke engines acc. to API-classification SJ or higher Avoid mixing of engine oils. 8.2.1.2 Oil viscosity Since engine oil changes its viscosity with the temperature, the ambient temperature at the operating location of the engine is of utmost importance when choosing the viscosity class (SAE-class). -
Page 72: Oil For Exciter Shaft Housing
Maintenance – Fuels and lubricants 8.2.2.2 Fuel stabilizer If the machine is only occasionally used (if it is out of use for longer than four weeks), mix in the correct amount of fuel stabilizer directly after you have purchased fresh fuel. The fuel stabilizer has a limited shelf life. - Page 73 Maintenance – Fuels and lubricants NOTICE! Danger of damage to the hydraulic system! – After the changeover check the hydraulic oil fil- ters increasingly for contamination. – Have regular oil analyses performed regarding the water content and mineral oil. – Replace the hydraulic oil filter at the latest after 500 operating hours.
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Page 74: List Of Fuels And Lubricants
Maintenance – List of fuels and lubricants 8.3 List of fuels and lubricants Assembly group Fuel or lubricant Spare parts Filling quantity number Summer Winter Observe the level mark! Engine oil SAE 10W-30 0.6 l Ä Chapter 8.2.1 ‘Engine oil’ Specification: (0.16 gal us) on page 71... -
Page 75: Running-In Instructions
Maintenance – Running-in instructions 8.4 Running-in instructions 8.4.1 General The following maintenance work must be performed when running in new machines or overhauled engines. 8.4.2 After 25 operating hours Change the engine oil. Check the valve clearance, adjust if necessary Ä... -
Page 76: Maintenance Table
Maintenance – Maintenance Table 8.5 Maintenance Table Maintenance works Page Daily maintenance 5.3.1 Checking the engine oil level 5.3.2 Checking the fuel level; topping up fuel 5.3.3 Checking the rubber buffers 5.3.4 Checking the water level, topping up Weekly 8.6.1 Checking, cleaning the air filter Semi-annually 8.7.1... -
Page 77: Weekly
Maintenance – Weekly 8.6 Weekly 8.6.1 Checking, cleaning the air filter NOTICE! Danger of engine damage! – Do not start the engine after having removed the air filter. B-SYM-1074 – If necessary, the air filter may be cleaned up to Fig. - Page 78 Maintenance – Weekly Checking, cleaning the air filter Separate paper element and foam element. B-HON-0045 Fig. 74 CAUTION! Danger of eye injuries caused by particles flying around! – Wear your personal protective equipment (protective gloves, protective clothing, goggles). Blow the paper element out with dry compressed air (max. 2 bar (29 psi)) from inside to outside by moving the gun up B-HON-0046 and down inside the element, until it is free of dust.
- Page 79 Maintenance – Weekly Assembling the air filter Insert the seal (5). NOTICE! Danger of engine damage! – Insert the filter element correctly. Insert the filter element (4) correctly and fasten it with the wing nut (3). Fasten the cover (2) with the wing nut (1). Dispose of the filter element (if replaced) in an environmen- tally friendly way.
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Page 80: Semi-Annually
Maintenance – Semi-annually 8.7 Semi-annually 8.7.1 Changing the engine oil NOTICE! Danger of engine damage! – Change the oil only with the engine at oper- ating temperature. B-SYM-1078 – Use only oil of the permitted specification Fig. 78 Ä Chapter 8.2.1 ‘Engine oil’ on page 71. Ä... -
Page 81: Annually
Maintenance – Annually 8.8 Annually 8.8.1 Replacing the spark plug NOTICE! Danger of engine damage! – Do not use spark plugs with incorrect heat value. Recommended spark plugs: BPR6ES DENSO W20EPR-U Protective equipment: Working clothes Safety shoes Protective gloves Tool: Spark plug spanner 21 mm Ä... -
Page 82: Checking, Adjusting The Valve Clearance
Maintenance – Annually 8.8.2 Checking, adjusting the valve clearance Perform this maintenance work at the latest after 250 operating hours NOTICE! Danger of engine damage! We recommend to have this work carried out by trained personnel or our after sales service. –... - Page 83 Maintenance – Annually Checking the valve clearance Valve clearance: Intake valve (IN) 0.08 mm (0.003 in) Exhaust valve (EX) 0.10 mm (0.004 in) Check the valve clearance with a feeler gauge between rocker arm (2) and valve shaft (1) on both valves, adjust if necessary.
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Page 84: Cleaning The Slurry Filter And Fuel Strainer
Maintenance – Annually 8.8.3 Cleaning the slurry filter and fuel strainer DANGER! Danger to life caused by explosive gas-air mixes! – Do not allow gasoline to come into contact with hot components. – Smoking and open fire is prohibited. – Keep away from heat sources, sparks and other sources of ignition. - Page 85 Maintenance – Annually Open the fuel valve and collect running out fuel. Close the fuel valve. B-HON-0035 Fig. 90 Check the O-ring (2) for damage, replace if necessary. Install the filter (1). Observe the alignment (A) of the filter on the housing. Assemble the filter bowl (3) with the O-ring.
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Page 86: Replacing The Air Filter
Maintenance – Annually Loosen the hose clamp (1) and pull off the fuel hose. Unscrew the fuel strainer (3) with the seal (2). Clean the fuel strainer, check the condition of the screen, replace if necessary. Turn the fuel strainer tightly in with the new seal. Assemble the fuel hose with the hose clamp. - Page 87 Maintenance – Annually Unscrew wing nut (1) and remove cover (2). Clean the cover. Unscrew wing nut (3) and remove filter element (4). Check the rubber seal (5), replace if necessary. The rubber seal frequently sticks to the filter element. B-HON-0033 Fig.
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Page 88: Replacing The V-Belt
Maintenance – Annually 8.8.5 Replacing the V-belt Protective equipment: Working clothes Safety shoes Protective gloves Tool: Locking lever for V-belt pulley We recommend using the locking lever to unscrew and screw on the V-belt pulley. The locking lever prevents the V-belt pulley from turning during work. The screws and nuts are not included in the scope of delivery. - Page 89 Maintenance – Annually Insert two M8 screws according to the required hole spacing and tighten them with two M8 nuts. B-695-0163 Fig. 100 Insert the locking lever into the V-belt pulley. B-695-0161 Fig. 101 Unscrew the V-belt pulley (1). Replace the V-belt (3). If necessary, reassemble the spacers (2) that may have been removed.
- Page 90 Maintenance – Annually Fasten the guard plate, tightening torque: 15 Nm (11 ft·lbf). B-695-0160 Fig. 104 Fasten the V-belt guard (1). B-692-0151 Fig. 105 8.8.5.1 Checking the frequency of the base plate Keep feet and hands clear of the vibrating base plate. CAUTION! Danger of injury caused by uncontrolled machine movement!
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Page 91: Replacing The Starter Rope
Maintenance – Annually If frequency incorrect: Check the engine speed. Check the V-belt. If necessary, contact our customer service. 8.8.6 Replacing the starter rope Protective equipment: Working clothes Safety shoes Protective gloves Ä Chapter 6.5 ‘Parking the machine Park the machine safely in secured condition’... - Page 92 Maintenance – Annually If the starter rope is broken or the coil is swivelled back: Before installing the rope, turn the coil (3) 5 turns anti- clockwise and align the rope openings (2) with the coil and housing (1). B-HON-0072 Fig.
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Page 93: Changing The Oil In The Exciter Housing
Maintenance – Annually Assemble the recoil starter. B-834-0040 Fig. 111 8.8.7 Changing the oil in the exciter housing NOTICE! Components may get damaged! – Use only oil of the permitted specification Ä Chapter 8.3 ‘List of fuels and lubricants’ on page 74. Protective equipment: Working clothes Safety shoes... - Page 94 Maintenance – Annually Tilt the machine to the opposite side and secure it properly. NOTICE! Components may get damaged! Do not use low-ash engine oils for the exciter shaft housing. Ä Chapter 8.3 ‘List of fuels Observe filling quantity and lubricants’ on page 74. Fill in new oil.
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Page 95: Checking The Hydraulic Oil Level
Maintenance – Annually 8.8.8 Checking the hydraulic oil level Protective equipment: Working clothes Safety shoes Protective gloves Ä Chapter 6.5 ‘Parking the machine Park the machine safely in secured condition’ on page 61. Move the steering rod to an upright position and engage the locking pawl lever securely. - Page 96 Maintenance – Annually Check the oil level. ð The oil level must reach the bottom edge of the level bore. B-695-0014 Fig. 118 Topping up hydraulic oil and bleeding the hydraulic system NOTICE! Components may get damaged! – Use only oil of the permitted specification Ä...
- Page 97 Maintenance – Annually Place a cloth underneath the bleeding screw to collect leaking oil. Slacken the bleeding screw. Wait until all air has escaped and then tighten the bleeding screw. B-695-0164 Fig. 121 Place a cloth underneath the filler bore to collect leaking oil. Fill with oil through the filler bore until it starts to run out through the level inspection bore.
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Page 98: Every 2 Years/Every 500 Operating Hours
Maintenance – Every 2 years/every 500 operating hours 8.9 Every 2 years/every 500 operating hours 8.9.1 Changing the hydraulic oil Protective equipment: Working clothes Safety shoes Protective gloves Ä Chapter 6.5 ‘Parking the machine Park the machine safely in secured condition’ on page 61. Move the steering rod to an upright position and engage the locking pawl lever securely. - Page 99 Maintenance – Every 2 years/every 500 operating hours Unscrew the bleeding screw and collect any oil running out. Screw in the bleeding screw. B-695-0165 Fig. 127 Clean the area around the oil level inspection plug and unscrew the plug. B-695-0013 Fig.
- Page 100 Maintenance – Every 2 years/every 500 operating hours Fill up hydraulic oil until it comes running out of the inspection bore. Retighten the filler and level inspection plugs. B-695-0017 Fig. 131 Pull the locking pawl lever and fold the steering rod down. Dispose of oil in line with environmental regulations.
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Page 101: As Required
Maintenance – As required 8.10 As required 8.10.1 Cleaning the water spraying system Optional equipment Park the machine safely Ä Chapter 6.5 ‘Parking the machine in secured condition’ on page 61. Remove the cap. Water B-692-0230 Fig. 133 Remove the rubber caps from the spray tubes. Switch on the water spraying system. -
Page 102: Checking, Cleaning The Spark Plug
Maintenance – As required Remove dried dirt with a suitable brush from all cooling fins and cooling air intake openings. CAUTION! Danger of eye injuries caused by particles flying around! – Wear your personal protective equipment (protective gloves, protective clothing, goggles). -
Page 103: Servicing The V-Belt
Maintenance – As required Check the condition of the spark plug, clean if necessary. In case of excessive combustion residues or burned off elec- Ä Chapter 8.8.1 ‘Replacing trodes, replace the spark plug the spark plug’ on page 81. Check the electrode gap of the spark plug with a feeler gauge, if necessary, adjust the gap. -
Page 104: Checking The Oil Level In The Exciter Housing
Maintenance – As required Check condition and tension of V-belt. ð Compression measurement: 5 - 15 mm (0.2 - 0.6 in). The V-belt cannot be re-tightened. Replace the V-belt if it is damaged or if the compression measurement is exceeded Ä... -
Page 105: Cleaning The Machine
Maintenance – As required Clean the area around the bleeding screw (1) and filling/drain plug (2). Unscrew the bleeding screw. NOTICE! Components may get damaged! Do not use low-ash engine oils for the exciter shaft housing. Unscrew the filling/drain plug and check the oil level; top up if necessary. -
Page 106: Measures Prior To Extended Shut-Down Period
Maintenance – As required 8.10.7 Measures prior to extended shut-down period 8.10.7.1 Measures before shutting down DANGER! Danger to life caused by explosive gas-air mixes! – Do not allow gasoline to come into contact with hot components. – Smoking and open fire is prohibited. –... - Page 107 Maintenance – As required Disassemble the drain plug (3) and the seal (4) from the car- burettor and collect leaking fuel. Disassemble the filter bowl (2) and the O-ring (1). Open the fuel valve and collect running out fuel. Close the fuel valve. Install the drain plug with the seal on the carburettor.
- Page 108 Maintenance – As required 8.10.7.2 Measures before restarting DANGER! Danger to life caused by explosive gas-air mixes! – Do not allow gasoline to come into contact with hot components. – Smoking and open fire is prohibited. – Keep away from heat sources, sparks and other sources of ignition.
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Page 109: Troubleshooting
Troubleshooting Troubleshooting DRP15X... -
Page 110: Preliminary Remarks
Troubleshooting – Preliminary remarks 9.1 Preliminary remarks Malfunctions are frequently caused by incorrect operation of the machine or insufficient maintenance. Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance. If you cannot locate the cause of a fault or rectify it yourself by fol- lowing the trouble shooting chart, you should contact our customer service department. -
Page 111: Malfunctions During Operation
Troubleshooting – Malfunctions during operation 9.2 Malfunctions during operation Fault Possible cause Remedy The machines Air in the steering rod hydraulic system Release pressure from the steering rod vibrates forward The oil level in the exciter shaft housing Check the oil level in the exciter shaft with a strongly is too low housing... -
Page 112: Engine Malfunctions
Troubleshooting – Engine malfunctions 9.3 Engine malfunctions Fault Possible cause Remedy Engine does not Fuel tank empty Check, refill if necessary start Fuel valve closed Open the fuel valve Fuel system clogged Cleaning the fuel strainer Check the fuel strainer in the carburettor Have it checked by qualified expert per- sonnel Engine stop switch in position “OFF”... - Page 113 Troubleshooting – Engine malfunctions Fault Possible cause Remedy Poor fuel quality Check the fuel quality, if necessary change the fuel Engine oil level too low Check the engine oil level, top up if nec- essary Engine runs with Centrifugal clutch defective Have it checked by qualified expert per- high speed, but no sonnel...
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Page 114: What To Do If The Engine Has Flooded
Troubleshooting – What to do if the engine has flooded 9.4 What to do if the engine has flooded DANGER! Danger to life caused by explosive gas-air mixes! – Do not allow gasoline to come into contact with hot components. –... - Page 115 Troubleshooting – What to do if the engine has flooded Open the choke. B-HON-0038 Fig. 149 CAUTION! Danger of eye injuries caused by particles flying around! – Wear your personal protective equipment (protective gloves, protective clothing, goggles). Crank the engine several times with the recoil starter to remove excessive fuel from the combustion chamber.
- Page 116 Troubleshooting – What to do if the engine has flooded DRP15X...
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Page 117: Disposal
Disposal Disposal DRP15X... -
Page 118: Final Shut-Down Of Machine
Disposal – Final shut-down of machine 10.1 Final shut-down of machine After the machine has reached the end of its service life, the indi- vidual components of the machine must be disposed of properly. Observe national regulations! Carry out the following work and have the machine dismantled by a state-approved recycling company.
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