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Société des Anciens Établissements L.GEISMAR
Boite Postale 50327 5 rue d'Altkirch
68006 COLMAR CEDEX FRANCE
Tél : +33 (0) 3 89 80 41 90 - Fax : 33 (0) 3 89 80 42 28
E-mail : sav@geismar.com
FOR USE AND MAINTENANCE
HYDRAULIC RAIL TENSOR
Model
TH 70 STP
Type
GB
Société des Anciens Établissements L.GEISMAR
113 bis, avenue Charles de Gaulle
92200 NEUILLY SUR SEINE
Tél : +33 (0)1 41 43 40 40
E-mail : geismar@geismar.com
INSTRUCTIONS
- Fax : 33 (0) 1 46 40 71 70
H77646_1017
Code :
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Summary of Contents for GEISMAR TH 70 STP
- Page 1 Société des Anciens Établissements L.GEISMAR Boite Postale 50327 5 rue d’Altkirch 68006 COLMAR CEDEX FRANCE Tél : +33 (0) 3 89 80 41 90 - Fax : 33 (0) 3 89 80 42 28 E-mail : sav@geismar.com INSTRUCTIONS FOR USE AND MAINTENANCE...
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Page 3: Table Of Contents
........................25 ABLE OF EQUIVALENCES FOR GREASES 6 – 3 – 5 H ................................25 YDRAULIC OIL 6 – 3 – 6 T ......................25 ABLE OF EQUIVALENCES FOR HYDRAULIC OILS HYDRAULIC RAIL TENSOR TYPE TH 70 STP H77646_1017 SUMMARY... - Page 4 UTTING INTO STORAGE 7 – 2 DECOMMISSIONING - DISASSEMBLY - DISPOSAL ......................27 CHAPTER - 8 SPARE PARTS 8 – 1 FOREWORD..................................29 8 – 2 AFTER-SALES SERVICE CONTACT DETAILS ........................29 HYDRAULIC RAIL TENSOR H77646_1017 TYPE TH 70 STP SUMMARY...
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Page 5: Tensor Marking
Tensor Marking H102542 STRIP OF PICTOGRAMS CODE H00021 TICKER page 5 Société des Anciens Établissements L.GEISMAR – Notice originale – Reproduction interdite ©... -
Page 7: Lifting Beam Marking
Lifting Beam Marking H102541 STRIP OF PICTOGRAMS CODE H00019 H96529 TICKER TICKER H102546 TICKER H102545 TICKER H40179 H96525 H83014 TICKERS H95705 H95706 TICKERS page 7 Société des Anciens Établissements L.GEISMAR – Notice originale – Reproduction interdite ©... - Page 8 H95713 H95714 TICKERS D15083 TICKERS page 8 Société des Anciens Établissements L.GEISMAR – Notice originale – Reproduction interdite ©...
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Page 9: Warnings
Warnings HE MANUFACTURER WILL ACCEPT NO LIABILITY IN THE FOLLOWING CASES • Improper machine use, contrary to the instructions given in the operation and maintenance manual. • Failure to comply with the periodical checking requirements stipulated by the man- ufacturer. •... - Page 10 Furthermore, modification of the machine without our written authorization could result in the loss of conformity with the relevant standards. The Group "GEISMAR" reminds you that accuracy in ordering of spare parts will enable prompt supply, and consequently ensure the productivity of your equipment.
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Page 11: Chapter - 1 Safety
But they can in no way replace theoretical and practical training for a qualification, provided in accordance with professional regulations. If the company is unable to provide this training adequately for its personnel, The GEISMAR Group is ready to provide any support required concerning this training programme. Training page 11 Société... -
Page 12: General Safety Regulations
Make sure that nobody is within the working equipment work zone. Do not park the machine on a track section with slope. The track clearance profile must be large enough for the equipment page 12 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©... - Page 13 OLLOWING A PROLONGED PERIOD OF NON USE OR DURING A PERIODIC INSPECTION Check tightness and connections between assembly components. If deformation or abnormal wear is noted, the parts must be replaced. page 13 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©...
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Page 15: Chapter - 2 Description
Manufacturer Société des Anciens Établissements L. GEISMAR PO Box 50327 5 rue d’Altkirch 68006 COLMAR CEDEX FRANCE Name of the equipment HYDRAULIC RAIL TENSOR Model TH 70 STP Type page 15 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©... -
Page 16: General
The TH 70 STP hydraulic tensor is designed to work on 60E1 (UIC 60) rails or rails with a similar height (please contact us for other profiles.) The machine must work only in traction mode and on unreleased track (from the top). -
Page 17: Chapter - 3 Technical Characteristics
~ 35 kg Total Weight ~ 325 kg Cylinder (unit) ~ 183,5 Lbs Clamping set (unit) ~ 134 Lbs Lifting beam ~ 79 Lbs Total Weight ~ 714 Lbs Page 17 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©... -
Page 18: Overall Size
3 – 2 Overall size Page 18 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©... -
Page 19: Chapter - 4 Tensor Equipment
These are double acting allowing either a traction force or thrust to be exerted on the rail. They are fitted with screwed quick-release couplings (4) and 2 bleed screws (5). page 19 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©... - Page 20 – 2 eccentrics equipped with striated jaws (7) The rail is grasped by the eccentrics, the action of which, resulting from the force transmitted by the cylinders is exerted on the rail web. page 20 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©...
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Page 21: Chapter - 5 Operating Instructions
(striated jaws to the outside), select the lifting bail according to the pictogram shown on the top of the lifting beam to ensure the assembly is balanced. page 21 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©... -
Page 22: Connecting To The Energy Unit
Area between rails Hydraulic pressure supply Track side Hydraulic pressure supply Operator area When the track is located between two other tracks, install the hydraulic pressure supply between the rails. page 22 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©... -
Page 23: Chapter - 6 Maintenance
(A and B) at 90° in the same bore exceeds 0.5 mm, it is essential to replace the part having this ovalization Measurement B defect. Pic. 1 page 23 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©... -
Page 24: Maintenance
6 – 3 – 3 Greasing To lubricate, using a brush, them: axes, pins, covers and screw. page 24 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©... -
Page 25: Table Of Equivalences For Greases
Table of equivalences for hydraulic oils TOTAL EQUIVIS ZS32 VISGA 32 TEXACO RANDO OIL HD Z-32 SHELL TELLUS T 32 CASTROL CASTROL HYSPIN AWH M32 BARTRAN HV32 MOBIL MOBIL DTE 13M page 25 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©... - Page 27 The equipment must be disposed of by an approved body complying with the local standards in force for recovery of waste. page 27 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©...
- Page 29 Enter this information on your parts replacement request. 8 – 2 After-sales service contact details +33 (0) 3 89 80 41 90 +33 (0) 3 89 80 42 28 e-mail sav@geismar.com page 29 Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©...
- Page 31 Société des Anciens Etablissements L.GEISMAR Boite Postale 50327 5 rue d’Altkirch 68006 COLMAR CEDEX FRANCE Tél : +33 (0) 3 89 80 41 90 - Fax : 33 (0) 3 89 80 42 28 E-mail : sav@geismar.com SPARE PARTS CATALOG...
- Page 33 Code Page SECTION A–MECHANICAL COMPONENTS HYDRAULIC RAIL TENSOR TH70 STP H77646_NO ..6 CLAMPING DEVICE ASSEMBLY H72694_NO ..8 HYDRAULIC CYLINDER TH 70 STP V10014_NO..10 LIFTING BEAM H72695_NO ..12 SHIM ASSEMBLY H72696_NO ..14 HYDRAULIC RAIL TENSOR TYPE TH 70 STP...
- Page 35 Section A–Mechanical Components...
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Page 36: Hydraulic Rail Tensor Th70 Stp
10/17 Item Qty Description Code HYDRAULIC RAIL TENSOR TH70 STP H77646_NO CLAMPING DEVICE ASSEMBLY ................H72694_NO HYDRAULIC CYLINDER....................H83705_NO LIFTING BEAM......................H72695_NO SHIM ASSEMBLY ......................H72696_NO TENSOR MARKING ....................H102542 LIFTING BEAM MARKING ..................H102544 IMPORTANT : To allow prompt and correct delivery of spare parts, always state : Fabrication year and n° of the machine - Serial number - Order n°... - Page 38 Item Qty Description Code 06/15 CLAMPING DEVICE ASSEMBLY H72694_NO MOUNTED ECCENTRIC....................H72697 ECCENTRIC.......................H72700 JAW WITH TIP ......................H00230 SCREW ........................C01636 PIN..........................H03264 STIRRUP ........................H72719 WASHER ........................H72699 SCREW ........................C00370 WASHER ........................C01038 IMPORTANT : To allow prompt and correct delivery of spare parts, always state : Fabrication year and n° of the machine - Serial number - Order n°...
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Page 39: H72694_No
H72694_NO Folio: GEISMAR 1 / 1... -
Page 40: V10014_No
Item Qty Description Code HYDRAULIC CYLINDER TH 70 STP V10014_NO NOTA : for cylinders spare parts give the indication of the code number incrusted on the cylinder body, then refer to the following table for reference batches of parts (A, B, C,..) - Page 41 ...
- Page 42 Item Qty Description Code 06/15 LIFTING BEAM H72695_NO LIFTING BEAM......................H103494 BEAM.......................... H72713 SUPPORT ........................H72712 PIN COMPLETE ......................H61331 SCREW ........................C00379 WASHER ........................C01038 NUT ..........................C00144 IDENTIFICATION PLATE SET................... H103493 IMPORTANT : To allow prompt and correct delivery of spare parts, always state : Fabrication year and n° of the machine - Serial number - Order n°...
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Page 43: H72695_No
H72695_NO Détail A Folio: GEISMAR 1 / 1... - Page 44 Item Qty Description Code 11/12 SHIM ASSEMBLY H72696_NO SHIM........................... H72704 BRACKET........................H72705 WASHER ........................C01038 SCREW ........................C00369 IMPORTANT : To allow prompt and correct delivery of spare parts, always state : Fabrication year and n° of the machine - Serial number - Order n° and description of spare parts Page –...
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Page 45: H72696_No
H72696_NO Folio: GEISMAR 1 / 1...