Dickey-John Daisy Chain Blockage Manual

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OPERATOR'S MANUAL

Safety Notices ..................................................................................................... 1

System Overview ................................................................................................ 3

Features ............................................................................................................................ 3

System Requirements ....................................................................................................... 3

Daisy Chain Sensors ........................................................................................................................ 4

Daisy Chain Module(s) ..................................................................................................................... 4

Daisy Chain Module Harnesses 1 and 2 Loop ................................................................................. 4

Module Extension Harnesses .......................................................................................................... 5

Harness Loop A/B ............................................................................................................................ 5

CAN Bus Adapter Harness .............................................................................................................. 6

Lift Switch/Master Switch Adapter Kit .............................................................................................. 6

CAN Terminator ............................................................................................................................... 6

System Components ......................................................................................................... 7

ISO Compatible Virtual Terminal ...................................................................................................... 7

Hardware Installation .......................................................................................... 9

Attach Module To Implement ............................................................................................ 9

Assemble Lift Switch Connector ..................................................................................... 11

Connecting Sensors on Loop .......................................................................................... 14

Connecting Harnesses .................................................................................................... 15

System Layout Examples ............................................................................................... 16

Single Module with One Loop ........................................................................................................ 16

Multi Modules and Loops ............................................................................................................... 17

Initial Powerup .................................................................................................. 19

Initial Setup ..................................................................................................................... 20

Loop Setup Screen Functions ......................................................................................... 22

Loop Setup Buttons ........................................................................................................................ 23

System Operating States ................................................................................................ 24

Not Ready State ............................................................................................................................. 24

Ready State ................................................................................................................................... 24

Run State ....................................................................................................................................... 24

Failed State .................................................................................................................................... 24

Daisy Chain System Operation ........................................................................ 25

Message Center Screen ................................................................................................. 25

Loop Setup ...................................................................................................................... 27

System Tests .................................................................................................................. 28

Communication Test ...................................................................................................................... 28

Communication Sensor Legend ..................................................................................................... 29

Power Test ..................................................................................................................................... 30

Power Legend ................................................................................................................................ 30

Sensor Test .................................................................................................................................... 31

Sensor Legend ............................................................................................................................... 32

System Summary ............................................................................................................ 33

Tramline Setup .................................................................................................. 35

Setup ............................................................................................................................... 35

Input Type ...................................................................................................................................... 35

Input State (Hi/Lo) .......................................................................................................................... 36

Assigning Sensors ......................................................................................................................... 36

Auxiliary Power .............................................................................................................................. 36

Changing the Language ................................................................................... 38

Daisy Chain Blockage Sensor System

11001-1620B-201601

/ I

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Summary of Contents for Dickey-John Daisy Chain Blockage

Page 1: Table Of Contents
Sensor Legend ..........................32 System Summary ......................33 Tramline Setup ....................35 Setup ..........................35 Input Type ............................35 Input State (Hi/Lo) .......................... 36 Assigning Sensors ......................... 36 Auxiliary Power ..........................36 Changing the Language ................... 38 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 2 OPERATOR’S MANUAL Module Diagnostics ..................39 Diagnostics Screen 1 ...................... 39 Diagnostics Screen 2 ...................... 40 Diagnostics Screen 3 ...................... 41 Alarms ....................... 43 II / Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 3: Safety Notices
Use of the word CAUTION without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in equipment damage. SAFETY NOTICES / 1 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 4 OPERATOR’S MANUAL 2 / SAFETY NOTICES Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 5: System Overview
Additional rows and blockage sensors can be added later to this system with minimal harnessing changes • Russian language available SYSTEM REQUIREMENTS The minimum requirements to operate the Daisy Chain blockage system consist of the following components: • Daisy Chain sensors •...
Page 6: Daisy Chain Sensors
Two harness styles (1 or 2 loop) are available based on how many loops are connected to the module. A 2-loop harness is required for applications using more than 54 sensors or to accommodate 2 towers with 2 loops on one module. 4 / SYSTEM OVERVIEW Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 7: Module Extension Harnesses
6 m or 10 m length HARNESS LOOP A/B Harness Loop A/B attaches the module harness to the first and last sensors on the loop. Figure 5 Harness Loop A/B Cable A Cable B SYSTEM OVERVIEW / 5 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 8: Can Bus Adapter Harness
CAN BUS ADAPTER HARNESS CAN Bus adapter harness attaches the ISO Hitch Extension to the first module harness “Module In” connector. Two harness styles are available (harness with Packard DICKEY-john IntelliAg style connectors and harness with wire fly leads). Figure 6...
Page 9: System Components
Daisy Chain setup is also performed using virtual terminal system setup screens. Some ISO-compatible terminals include: • DICKEY-john IntelliAg AI-120 (12” display), AI-110 (10” display), AI-50 (5” display) • Case •...
Page 10 OPERATOR’S MANUAL 8 / SYSTEM OVERVIEW Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 11: Hardware Installation
– Attach to frame using 1/4 x 20 bolts or other fastening devices as illustrated in (Figure 11). Do not use the enclosure as a guide when drilling. Do not overtighten nuts as this may damage the mounting tabs on the enclosure. HARDWARE INSTALLATION / 9 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 12 – Securely tighten tie-strap. – Install a second tie-strap toward the label end of the enclosure for additional support. Figure 12 Tie Strap Module to a Frame IMPLEMENT FRAME 10 / HARDWARE INSTALLATION Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 13: Assemble Lift Switch Connector
– Use the black and green wires if the machine is down when the switch is deflected. – Use the black and red wires if the implement is down and the switch is not deflected. Figure 14 Attach Terminal to Lift Switch Wires HARDWARE INSTALLATION / 11 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 14 Input 2 Input 4 Input 6 Figure 15 Insert Terminal Pins 7. Insert wedge into the Deutsch connector using pliers until securely seated into place. Figure 16 Insert Wedge into Connector 12 / HARDWARE INSTALLATION Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 15 8. Insert cavity plugs into remaining unused inputs. Lift switch connects to the first module harness marked as the Tramline connector. Refer to System Layout examples. Figure 17 Insert Cavity Plugs HARDWARE INSTALLATION / 13 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 16: Connecting Sensors On Loop
Connects to Connects last Harness sensor in the loop Loop A/B to Harness Loop Connector A/B Connector Connects to Module Extension Harness 6m or 10m 14 / HARDWARE INSTALLATION Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 17: Connecting Harnesses
9. Connect a terminator to the “Module Out” connector of the last module harness. IMPORTANT: Be sure the locking tabs engage when inserting the connectors. The connection is sealed only when the locking tabs have fully engaged. HARDWARE INSTALLATION / 15 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 18: System Layout Examples
467988740 Module Extension Harness 10 meter 467988761 Terminator 467988751 CAN Bus Adapter Harness with Dj IntelliAg CAN Bus compatible connector or 467988752 CAN Bus Adapter Harness with Wire Fly Leads 467988759 Lift Switch/Tramline Connector Kit 16 / HARDWARE INSTALLATION Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 19: Multi Modules And Loops
467988740 Module Extension Harness 10 meter 467988761 Terminator 467988751 CAN Bus Adapter Harness with Dj IntelliAg CAN Bus compatible connector or 467988752 CAN Bus Adapter Harness with Wire Fly Leads 467988759 Lift Switch/Tramline Connector Kit HARDWARE INSTALLATION / 17 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 20 467988751 CAN Bus Adapter Harness with Dj IntelliAg CAN Bus compatible communication or 467988752 CAN Bus Adapter Harness with Wire Fly Leads 467988759 Lift Switch/Tramline Connector Kit Sensors Sensors Sensors Sensors 18 / HARDWARE INSTALLATION Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 21: Initial Powerup
1. During the initial auto configuration, a Loop Mismatch alarm displays indicating the number of modules expected and detected do not match. – Press the Yes button to use the detected configuration and proceed. INITIAL POWERUP / 19 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 22: Initial Setup
– OFF turns off the communication to the loop when not in use. 4. Press the Next Loop button to assign material type and sensors to the next loop, if any. Continue setting up all loops until assignment is complete. 20 / INITIAL POWERUP Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 23 OPERATOR’S MANUAL Figure 24 Initial Sensor Setup Minimum of 2 sensors required on loop Number of sensors entered above will appear around loop INITIAL POWERUP / 21 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 24: Loop Setup Screen Functions
4. The Sensor Legend provides a description of possible sensor states. The active state of each sensor appears onscreen to immediately determine sensor/blockage issues. Figure 25 Loop Setup Sensor blinks when selected 22 / INITIAL POWERUP Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 25: Loop Setup Buttons
A sensor test checks each sensor on a loop to verify a sensor is operating efficiently. A sensor test results in a “check mark” (pass) or “question mark” (unknown) result. INITIAL POWERUP / 23 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 26: System Operating States
FAILED STATE Failed State screens display in red and occur anytime the system encounters a system, power, or communication failure. This failure must be corrected before the system can function. 24 / INITIAL POWERUP Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 27: Daisy Chain System Operation
If hardware configuration does not match the stored configuration, an alarm occurs and needs to be resolved. The Daisy Chain blockage system becomes active when the lift switch is engaged and inactive when the lift switch is disengaged. Any system status changes detected generates an alarm message that indicates an issue within the system.
Page 28 Blockage Detected/ Communication Failure Limited Communication Loop is off Position Unknown Communication Failure System Inactive - In ready state Blockage Detected/ Good Communication System Active Blockage Detected/ Limited Communication 26 / DAISY CHAIN SYSTEM OPERATION Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 29: Loop Setup
– Enter the sensor number in the Sensor input box. 7. Press the Work button to return to the Message Center screen. Figure 28 Loop Setup During Operation DAISY CHAIN SYSTEM OPERATION / 27 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 30: System Tests
A failure will trigger a full screen alarm with the type of failure that has occurred. Figure 29 Communication Test Failure Power Test Sensor Test 28 / DAISY CHAIN SYSTEM OPERATION Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 31: Communication Sensor Legend
A configuration mismatch has occurred. Number of sensors detected does not match sensors expected. Sensor is set to OFF on the Loop Setup screen and the sensor is ignored to prevent alarm occurrences. DAISY CHAIN SYSTEM OPERATION / 29 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 32: Power Test
LIMITED There is a break in power between 2 sensors. Power is still occurring with other sensors on the loop in a limited capacity (1 line). 30 / DAISY CHAIN SYSTEM OPERATION Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 33: Sensor Test
– The onscreen Cancel button can be pressed at any time to stop self check. 2. At completion, press the green OK button to exit. Figure 32 Self Test Window DAISY CHAIN SYSTEM OPERATION / 31 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 34: Sensor Legend
Sensor is set to OFF on the Loop Setup screen and the sensor is ignored to prevent alarm occurrences. 32 / DAISY CHAIN SYSTEM OPERATION Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 35: System Summary
1. At the Message Center screen, press the System Summary button to display this screen. Figure 34 System Summary Screen DAISY CHAIN SYSTEM OPERATION / 33 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 36 OPERATOR’S MANUAL 34 / DAISY CHAIN SYSTEM OPERATION Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 37: Tramline Setup
Module input type for tramlining must match the loop setup of the module defined at the Loop Setup screen. A tramline type can be set as: • Seed • Fertilizer • Off (sensors assigned to tramline are cleared) TRAMLINE SETUP / 35 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 38: Input State (Hi/Lo)
Seed, Fertilizer, or Off or type in ‘0’ to clear the sensor number. 3. Select the Hi/Lo column and set the module input state as HI or LO. 4. Select the Sensor column to display the Sensor Setup screen. 36 / TRAMLINE SETUP Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 39 – To clear ALL sensor numbers from input boxes, press the Clear All button. 6. Press the OK button to accept. Figure 36 Sensor Assignment 7. To enable auxiliary power, press the Accessory Power input box and choose ON. TRAMLINE SETUP / 37 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 40 OPERATOR’S MANUAL 38 / TRAMLINE SETUP Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 41: Changing The Language
OPERATOR’S MANUAL CHANGING THE LANGUAGE The default language of English can be changed to the following languages for the Daisy Chain Blockage system: • Czech • French • German • Russian • Spanish To Change the Language: 1. Press the Home button located on the bottom right of terminal.
Page 42 OPERATOR’S MANUAL 40 / CHANGING THE LANGUAGE Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 43 This voltage level is the low current voltage leg of the system and is used to power modules and sensors. This value will generally be equal or nearly equal to the tractor battery voltage. MODULE DIAGNOSTICS / 41 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 44 The second Diagnostics screen identifies the detected number of loops connected to a module. The voltage and current readings are identified for each loop. Figure 39 Module Diagnostics Screen (Screen 2 of 3) 42 / MODULE DIAGNOSTICS Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 45 – High indicates the open position and system is not active. – Low indicates lift switch is grounded and system is active. VT ENABLE VT Enable value is set at “Low”. Figure 40 Module Diagnostics Screen (Screen 3 of 3) MODULE DIAGNOSTICS / 43 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 46 OPERATOR’S MANUAL 44 / MODULE DIAGNOSTICS Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 47 – 200 level alarms relate to loop and sensor power failures. – 300 level alarms relate to sensor failures. – 400 level alarms indicate blockage and module failures. Contact DICKEY-john Technical Support at 1-800-637-3302 for troubleshooting assistance. ALARMS / 45...
Page 48 OPERATOR’S MANUAL 46 / ALARMS Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 49 1 break in the power line between 1) Check all sensors and the Loop A/B harness for module and sensor. Loop is functional loose or faulty connections. with limited power between the module and sensor. ALARMS / 47 Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 50 Module Offline Module is not communicating and has 1) Check interface harness connections and dropped offline. harness between all modules. 2) Verify terminator is attached to the last module, module out connection. 48 / ALARMS Daisy Chain Blockage Sensor System 11001-1620B-201601...
Page 51 Europe: DICKEY-john Europe S.A.S, 165, boulevard de Valmy, 92706 – Colombes – France TEL: 33 (0) 1 41 19 21 80, FAX: 33 (0) 1 47 86 00 07 WEB: www.dickey-john.com Copyright 2016 DICKEY-john Corporation Specifications subject to change without notice.