Redarc PowerDock PPSDOCK Manual

Dock for the goblock portable dual battery system

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PowerDock

Dock for the GoBlock

Portable Dual Battery System

MODEL:

PPSDOCK

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Summary of Contents for Redarc PowerDock PPSDOCK

Page 1 PowerDock Dock for the GoBlock Portable Dual Battery System MODEL: PPSDOCK ƒ...
Page 2 PowerDock™ Dock for the GoBlock Portable Dual Battery System When installed correctly, the PowerDock provides a secure way to transport the GoBlock in a vehicle, and serves as an interface between the vehicle and the GoBlock's functions. The PowerDock allows you to get the most out of your GoBlock portable power system.
Page 3 CONTENTS WARNINGS & SAFETY INFORMATION �� KIT CONTENTS �� PARTS OF THE PowerDock �� MOUNTING THE PowerDock �� Mounting Surface Requirements �� Mounting Clearances �� Mounting Parts �� Sourcing Your Own Mounting Hardware �� Mounting Steps �� WIRING �� Wiring Parts ��...
Page 4 REDARC recommends that the PowerDock be installed by a suitably qualified person. Disclaimer: REDARC accepts no liability for any injury, loss or property damage which may occur from the improper or unsafe installation or use of its products.
Page 5 ƒ Keep metal objects and liquids away from the Terminal Contacts in the PowerDock Tray. Accidental arcing may occur, causing fuses to blow. NOTICE ƒ REDARC recommends only using genuine Anderson™ connectors for the PowerDock installation. Counterfeit or generic connectors may result in a poor quality connection. SAFETY MESSAGE CONVENTIONS...
Page 6 KIT CONTENTS Ref. Part Description PowerDock PowerDock Terminal Assembly (also available separately: PPSDOCKKIT-002) PowerDock Terminals Terminals Cover (Insulator) M5 Nyloc Nuts Washers (M3) Screw, K30 × 10 mm Pan-head PowerDock Mounting Hardware (also available separately: PPSDOCKKIT-001) M8 Nyloc Nuts M8 Washers M8 Bolts The PowerDock Terminal Assembly Kit (PPSDOCKKIT-002) is a servicable part that requires periodic replacement.
Page 7 PARTS OF THE PowerDock 8 (×14) 1. PowerDock Body 7. Padlock Attachment Points Attach a padlock to the left or right Padlock 2. PowerDock Terminal Assembly Attachment Point as an anti-theft measure. The electrical interface between the PowerDock 'Padlock Attachment' (page 24). and GoBlock.
Page 8 MOUNTING THE PowerDock Mounting Surface Requirements WARNING Do not mount the PowerDock to non-permanent/moveable floor panels in your vehicle. The Dock must be permanently mounted to a fixed structural part of the vehicle, or to a surface that is rated to hold a minimum of 500 kg (1102 lb). Before you begin mounting the PowerDock, ensure that the following mounting surface requirements will be met: ƒ...
Page 9 Mounting Clearances Choose a position in your vehicle where the PowerDock can be safely and comfortably accessed when docking and undocking the GoBlock. We recommend that the Handle open away from you for ease of access when docking and undocking the GoBlock. Check that there is room for the Protective Covers on the GoBlock to open so you can access the input/output sockets.
Page 10 POWERDOCK MOUNTING KITS Using a REDARC PowerDock Mounting Kit is recommended. REDARC kits contain suitably rated fasteners for safely mounting the PowerDock. Visit the REDARC website for Mounting Kits available for the PowerDock. Sourcing Your Own Mounting Hardware If you choose to source your own mounting hardware/fasteners, ensure they are suitable for use with your chosen mounting surface.
Page 11 Mounting Steps WARNING Use suitable Personal Protective Equipment (PPE) when operating power tools. 1. Confirm that the clearances around the Dock are adequate; see 'Mounting Clearances' (page 9). Check that there is enough clearance above the Dock by fully opening the Handle. 2.
Page 12 9 mm (0.35"), to allow clearance between the bolt head and the GoBlock. If hardware exceeds the stated dimensions, it may cause damage to the GoBlock and prevent the GoBlock from docking safely. Using a REDARC Mounting Kit is recommended. M8 Bolt Head Maximum M8 Washer 9 mm (0.35")
Page 13 ƒ PowerDock Complete Wiring Kit (PPSDOCKWK-002 recommended) POWERDOCK WIRING KITS Using a REDARC PowerDock Wiring Kit is recommended. A range of kits are available to suit different mounting configurations — Visit the REDARC website for the full range of Wiring Kits available for the PowerDock.
Page 14 POWERDOCK COMPLETE WIRING KIT (PPSDOCKWK-002) For complete wiring installation to your vehicle. Ref. Part Description 1 m (3' 3") Black Cable, spliced (10 mm²) 1 m (3' 3") Yellow Cable (10 mm²) 1 m (3' 3") Red Cable (10 mm²) 8.5 m (27' 11") Blue Cable (0.5 mm², with 2 A blade fuse) 4-Pole Terminal Block M5 Nyloc Nut...
Page 15 Max. ⌀ 9.5 mm (0.34") Cable Sizing Using a REDARC PowerDock Wiring Kit is recommended, however specific cable length and gauge can be purchased to suit your individual installation if preferred. The PowerDock Terminal requires a minimum 8 AWG (or preferably 10 mm²) cable for Solar, Alternator and Ground connections.
Page 16 Wiring Diagram The PowerDock wiring diagram shows a typical configuration for PowerDock installed at the back of the utility vehicle (Ute) tray. Cabling needs to extend the full length of the vehicle and then return to the PowerDock Terminals. PPSDOCK Wiring Diagram VEHICLE BATTERY TO SOLAR...
Page 17 Wiring the PowerDock Terminal Assembly 1. If using your own cables, terminate one end of each cable with the appropriate sized/rated lug. 'Sourcing Lugs/Ring Terminals' (page 15) for more information. 2. Remove the 4 × Nyloc nuts from the screw threads on the Terminals. 3.
Page 18 5. From the inside of the PowerDock body, clip the Terminals Shield onto the rectangular slots at the front of the Dock. 6. Run the loose ends of the cables along the Cable Channel from front-to-back, then through the Cable Exit Point at the back of the PowerDock Body. Continue to pull them through until the Terminals Housing is near the Interface on the PowerDock Body.
Page 19 7. Align the top two top mounting points on the Terminals Housing with the holes in the PowerDock and Terminals Shield. Using a Torx Plus 10 IP driver (or T10 Torx driver) fasten with the supplied M3 washers and M3 screws. Torque the screws to 0.7 –...
Page 20 WIRING THE 4-POLE TERMINAL BLOCK (OPTIONAL) Strip approximately 10 mm (0.4") of insulation from the end of each cable and then insert into the second 4-Pole Terminal Block (refer to 'Wiring Diagram' on page 16.) Tighten the grub-screws for a firm connection. 20 | Wiring...
Page 21 Wiring to the Vehicle BLUE CABLE (IGNITION) Connect the Blue wire to a signal active when the engine is running (12 V vehicle electrical system charging) to maximise GoBlock charging. Ensure that it is fused to 2 A. RED CABLE (ALTERNATOR) 1.
Page 22 OPERATION Dock the GoBlock 1. Open the Handle completely. 2. Lower the GoBlock into the Dock, positioning it towards the rear of the Dock. 3. Close the Handle. As the Handle is closed, the GoBlock will move forwards automatically to connect with the PowerDock Terminals.
Page 23 Undock the GoBlock 1. Press the Quick-Release Button on the top of the Handle to release the Latch. 2. Completely open the PowerDock Handle. 3. Using the GoBlock's extending Carry Handles, lift the GoBlock from the back first, then lift the front out of the Dock. CAUTION —...
Page 24 Safe Vehicle Transportation The REDARC PowerDock is recommended to restrain the GoBlock for safe transportation in a vehicle, however it is the vehicle operators responsibility to ensure that the restraint method and equipment comply with local laws and standards. WARNING ƒ...
Page 25 CARE AND MAINTENANCE Care and Maintenance Advice ƒ Carefully inspect the PowerDock before each trip to ensure it is in good condition. Do not use the PowerDock if you suspect that it has been damaged in any way. ƒ Replace the PowerDock Terminal Assembly Periodically — For detailed information, see 'PowerDock Terminal Assembly Kit (PPSDOCKKIT-002)' on page 26.
Page 26 Spare Parts Periodically replace serviceable parts of the PowerDock to ensure it continues to operate optimally. Visit the REDARC website for the full range of spare parts available for the PowerDock. POWERDOCK TERMINAL ASSEMBLY KIT (PPSDOCKKIT-002) The PowerDock Terminal Assembly may require periodic replacement to keep your PowerDock operating optimally and safely.
Page 27 If you experience any of the listed problems, follow the recommended actions in order until the problem is resolved — all steps may not be needed to resolve the problem. If the problem persists after completing all of the recommended actions, contact REDARC directly, or your local REDARC Distributor.
Page 28 TECHNICAL SPECIFICATIONS Physical Specifications Weight 5.7 kg / 12.6 lb Dimensions (H × W × D) Closed: 110 × 230 × 487 mm / 4.3" × 9.1" × 19.2" Docked: 263 × 230 × 487 mm / 10.4" × 9.1" × 19.2" Open: 346 × 230 × 607 mm / 13.6" × 9.1" × 23.9" Thermal Specifications Operating Temperature Range Discharging...
Page 29 WARRANTY LIMITED WARRANTY For full warranty terms and conditions, visit the Warranty page of the REDARC website. Refer to the web address and contact details applicable to your region. Australia, New Zealand & Europe North America www.redarc.com.au/warranty www.redarcelectronics.com/warranty REDARC Electronics Pty Ltd...
Page 30 ADDITIONAL INFORMATION Checking the Product Serial Number The Product Serial Number is located on the PowerDock body and on the product packaging. 30 | Additional Information...
Page 31 Product configuration and technical specifications are subject to change without notice. Copyright © 2021 REDARC Electronics Pty Ltd. All rights reserved. REDARC®, GoBlock®, and THE POWER OF REDARC® are trademarks of REDARC Electronics Pty Ltd. Anderson™ and Anderson Power Products® are trademarks of Anderson Power Products, Inc.
Page 32 CONTACT Tech Support 1300 REDARC (1300-733-272) Australia +61 8 8322 4848 New Zealand +64 9 222 1024 UK & Europe +44 (0)20 3930 8109 redarc.com.au +1 (704) 247-5150 Canada +1 (604) 260-5512 Mexico +52 (558) 526-2898 redarcelectronics.com INST151−1...