Table of Contents
Summary of Contents for ZIEHL-ABEGG Z-D-15 Series
- Page 1 Z-D-15/35/55E-.. Active Harmonic Filter with SiC Technology Operating Instructions Index 002 Keep for reference! _________________________________________________________________________________ L-BAL-E321-D 2021/11 Index 002...
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Page 2: Table Of Contents
Operating Instructions Z-D-15/35/55E-.. __________________________________________________________ Content General .............................4 Manufacturer..........................4 Meaning of the instructions ...................... 4 Validity ............................. 4 Terms and definitions ......................4 Intended use ..........................5 Improper use..........................5 Safety precautions ..........................6 What this chapter contains ...................... 6 Safety definitions and warning symbols .................. 6 General safety information ...................... - Page 3 Operating Instructions Z-D-15/35/55E-.. __________________________________________________________ Electrical wiring ........................19 5.3.1 EMC directive ........................20 5.3.2 Voltage supply ........................20 5.3.3 LED status display ......................21 5.3.4 Current transformer wiring ....................22 5.3.5 Active harmonic filter in parallel wiring ................23 5.3.6 Selection of CT (current transformers) ................
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Page 4: General
General __________________________________________________________ 1 General Manufacturer The active harmonic filter is a product of ZIEHL-ABEGG SE. The manufacturer is referred to as ZIEHL- ABEGG in the remainder of these operating instructions. ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau phone: +49 (0) 7940 16-0 info@ziehl-abegg.de... -
Page 5: Intended Use
Operating Instructions Z-D-15/35/55E-.. General __________________________________________________________ Intended use Active harmonic filter are used for reduction of harmonics from for example 6-puls rectifier, frequency converter or uninterruptible power sources (UPS). Filter are used with further equipment and are implemented within an electrical system. Active harmonic filter are intended to be installed in an electrical panel or similar electrical room. -
Page 6: Safety Precautions
Operating Instructions Z-D-15/35/55E-.. Safety precautions __________________________________________________________ 2 Safety precautions What this chapter contains Please read this manual carefully and follow all safety precautions before moving, installing, operating and servicing the active harmonic filter, if ignored, physical injury or death may occur, or damage may occur to the devices. - Page 7 Operating Instructions Z-D-15/35/55E-.. Safety precautions __________________________________________________________ Safety and application notes for drive systems (following Low Voltage Directive 2006/95/EG) General Erection During operation, filter modules may have, according to their type The modules must be erected and cooled according to the of protection, live, bare, in some cases also movable or rotating regulations of the corresponding documentation.
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Page 8: General Safety Information
• Use the drive system only in flawless condition. • Modifications of the filter modules without consultation of a ZIEHL-ABEGG-technician are not allowed generally • The warranty given by us expires, if the unit is modified or (even partially) dismantled or if it is used in contradiction to our instructions. - Page 9 Operating Instructions Z-D-15/35/55E-.. Safety precautions __________________________________________________________ Stop! STOP Undisturbed and safe operation of the filter module is possible only if the hints of this instruction are observed If they are not observed, in some cases malfunctions and damages may occur: Observe specified mains voltage.
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Page 10: Safety Responsible Persons
Operating Instructions Z-D-15/35/55E-.. Safety precautions __________________________________________________________ Safety responsible persons Operator The operator is any natural or legal person who is using the system or let someone use the system. The operator and / or the safety responsible person must take care for: all relevant rules , guidelines and laws must be observed only qualified personnel will work with and on the system the manual will be available for the personnel during working at the system. -
Page 11: Fast Start
Operating Instructions Z-D-15/35/55E-.. Fast start __________________________________________________________ 3 Fast start What this chapter contains This chapter describes the basic guidelines for installation and commissioning of the active harmonic filter, which should be observed for fast and easy usage. First check when unpacking Please check the goods during and immediately after receipt on the following characteristics: Please check the packaging for intactness and dryness. -
Page 12: Check Of The Installation
Operating Instructions Z-D-15/35/55E-.. Fast start __________________________________________________________ Check of the installation Perform this check AFTER installation but BEFORE first powering up: Check the correct mounting and wiring of the current transformer (CT). The wired used must comply with the requirements of components (CT, Z-D-15/35/55E-..) and of place of installation. Check that power and controls wires are installed separately and that EMC guidelines are observed. -
Page 13: Product-Overview
Operating Instructions Z-D-15/35/55E-.. Product-Overview __________________________________________________________ 4 Product-Overview What this chapter contains This chapter describes the function principle, the characteristics of the product and dimensions. Area of application / Notes on use: The active harmonic filter is intended to reduce harmonics of certain B6 rectifiers or frequency converters in electrical power supply networks. -
Page 14: Rating Plate
The rating plate carries the technical data valid for the delivered product. Example for rating plate active harmonic filter Designation Designation ZIEHL-ABEGG related data UL related data Part number ZIEHL-ABEGG SE Motor identification UL Series number Rated voltage, Rated frequency, Rated current, Rated voltage, Max. -
Page 15: Storage
Operating Instructions Z-D-15/35/55E-.. Product-Overview __________________________________________________________ Storage Store correctly: • Store the product in the original packaging in a dry and weatherproof location and protect it from dirt and weather until final installation. • Make sure the environment is dry, vibration-free and condensation-free. Prevent formation of condensation inside the product and packaging. -
Page 16: Installation Instructions
Operating Instructions Z-D-15/35/55E-.. Installation instructions __________________________________________________________ 5 Installation instructions What this chapter contains This chapter describes mechanical and electrical installation. Mechanical drawings 5.2.1 Active harmonic filter Z-D-15E-.. _________________________________________________________________________________ L-BAL-E321-GB 2021/11 Index 002 16/44... -
Page 17: Active Harmonic Filter Z-D-35E
Operating Instructions Z-D-15/35/55E-.. Installation instructions __________________________________________________________ 5.2.2 Active harmonic filter Z-D-35E-.. and Z-D-55E-.. _________________________________________________________________________________ L-BAL-E321-GB 2021/11 Index 002 17/44... -
Page 18: Mechanical Installation
Operating Instructions Z-D-15/35/55E-.. Installation instructions __________________________________________________________ 5.2.3 Mechanical installation For safe and undisturbed operation, it is mandatory to follow those instructions for mechanical installation: 1. Clearance between active harmonic filter and other components like chokes, cabinet walls, drives: ≥100 mm in horizontal direction (left/right) and ≥100 mm in vertical direction (bottom) 2. -
Page 19: Electrical Wiring
Operating Instructions Z-D-15/35/55E-.. Installation instructions __________________________________________________________ Electrical wiring Active harmonic filters may only be installed, commissioned and serviced by certified electrician. Connect the active harmonic filter according to the attached connection diagram. The labeling is in the immediate vicinity of the connection terminals. 3 Wire 3 Phase Note: For part numbers 349110, 349111, 349112, the conductor of the load current must be passed through the converter two times (loop once) to achieve the correct current transformer rating. -
Page 20: Emc Directive
Operating Instructions Z-D-15/35/55E-.. Installation instructions __________________________________________________________ 5.3.1 EMC directive Compliance with the EMC directive is only given if the active harmonic filter is connected directly to the main power supply. If the active harmonic filter is built into a system or combined with other products, the manufacturer of the system / operator of the device is responsible for compliance with the EMC directive according to the locally applicable standards. -
Page 21: Led Status Display
Operating Instructions Z-D-15/35/55E-.. Installation instructions __________________________________________________________ 5.3.3 LED status display Green: Operation Red: Error Flashing: Standby _________________________________________________________________________________ L-BAL-E321-GB 2021/11 Index 002 21/44... -
Page 22: Current Transformer Wiring
Operating Instructions Z-D-15/35/55E-.. Installation instructions __________________________________________________________ 5.3.4 Current transformer wiring CT_C CT_B CT_A Terminal label Function / Terminal CT S1 in Phase A（L1） CT_A CT S2 in Phase A (L1.1) CT_C CT S1 in Phase C（L3） CT S2 in Phase C (L3.1) Protective wire / screening Remark: To achieve best performance of Z-D-15/35/55E-.. -
Page 23: Active Harmonic Filter In Parallel Wiring
Operating Instructions Z-D-15/35/55E-.. Installation instructions __________________________________________________________ 5.3.5 Active harmonic filter in parallel wiring Z-D-15/35/55E-.. may be connected in parallel without limitation to achieve higher power ratings. It is necessary to adjust the related parameters in the software and do adopt the wiring of the current transformers. -
Page 24: Selection Of Ct (Current Transformers)
Operating Instructions Z-D-15/35/55E-.. Installation instructions __________________________________________________________ 5.3.6 Selection of CT (current transformers) Selection of current transformers depends on the load current of the application. Applicable are current transformers in the range of 30:5 to 250:5. The transfer ratio must be adjusted in the correlated parameter of the software. -
Page 25: Epo And Z-D-15/35/55E
Operating Instructions Z-D-15/35/55E-.. Installation instructions __________________________________________________________ 5.3.8 EPO and Z-D-15/35/55E-.. ID ID_DS Terminal label Function EPO connection for usage as part of EMERGENCY OFF line. If the contact to be wired here is closed, the EMERGENCY OFF function is active. Adjustment of the ID of the active harmonic filter. -
Page 26: Input And Output Interface
Operating Instructions Z-D-15/35/55E-.. Installation instructions __________________________________________________________ 5.3.9 Input and output interface Terminal label Function IN1+ for DC +, recommended input voltage range: 10 ~ 24V DC IN2+ for DC +, recommended input voltage range: 10 ~ 24V DC GND_O Common ground for DC input Relay 1, Normal Open, DC, capacity: 8A/250VAC Common ground for relay output Relay 2, Normal Open, DC, capacity: 8A/250VAC... -
Page 27: Supervision- And Control Software
Operating Instructions Z-D-15/35/55E-.. Supervision- and control software __________________________________________________________ 6 Supervision- and control software What this chapter contains This chapter contains guidelines for using the supervision and control software. There are hints how to check the parameters before commissioning and how to optimize them during operation. Introduction in the system Naming of the software: Software-Version... -
Page 28: Home
Operating Instructions Z-D-15/35/55E-.. Supervision- and control software __________________________________________________________ 6.2.2 Home The home screen will be shown: Home: Information concerning grid and load are shown. The three buttons at the bottom are used to start, stop and reset the active harmonic filter. User Set: All parameters can be read and modified. -
Page 29: Initialize Communication
Operating Instructions Z-D-15/35/55E-.. Supervision- and control software __________________________________________________________ 6.2.3 Initialize communication When computer and Z-D-15/35/55E-.. are connected the first time, it is necessary to set the communication parameters. Thereto click on „User Set“, then „Comm“ and start „PortCheck“: drop down list offers available... -
Page 30: System Configuration
Operating Instructions Z-D-15/35/55E-.. Supervision- and control software __________________________________________________________ 6.2.4 System configuration Overall there are seven pages for adjustment of parameters. Content (Adjustment of…) Page Module Phase angle Odd harmonics Even harmonics Sensor-calibration Trouble shooting communication The description of page 7 „Communication“ is part of in chapter 6.2.3. All others can be found in the following: 6.2.4.1 Device... - Page 31 Operating Instructions Z-D-15/35/55E-.. Supervision- and control software __________________________________________________________ CT Variable Ratio of current transformers, (typical XX: 5). XX must be written in here. Ratio Power Factor Set value for power factor if HR or HRU have been selected Harmonic Harmonic compensation algorithm: Detect Mode 1.
- Page 32 Operating Instructions Z-D-15/35/55E-.. Supervision- and control software __________________________________________________________ 6.2.4.2 Angle_Coeff The angle coefficient of can compensate deviation of current transformers. Name Description Fundamental Angle Set value range -99.99 to 99.99 Phase A Angle Set value range -99.99 to 99.99 Phase B Angle Set value range -99.99 to 99.99 Phase C Angle Set value range -99.99 to 99.99...
- Page 33 Operating Instructions Z-D-15/35/55E-.. Supervision- and control software __________________________________________________________ 6.2.4.3 Odd_Coeff The odd coefficient can compensate characteristics of the grid on site: Name Description Compensation rate1st – 59th 1-31 Set value range 0.01 to 1.0 Optimized parameters for ECblue are already stored at the factory. Normally, the best possible results are achieved with these.
- Page 34 Operating Instructions Z-D-15/35/55E-.. Supervision- and control software __________________________________________________________ 6.2.4.5 Calibration This page defines the calibration of external and internal sensors (current and voltage transformers). This adjustment is done in factory and must not be changed without manufacturer’s acknowledgment. _________________________________________________________________________________ L-BAL-E321-GB 2021/11 Index 002 34/44...
- Page 35 Operating Instructions Z-D-15/35/55E-.. Supervision- and control software __________________________________________________________ 6.2.4.6 Debug This page defines the internal variables of the active harmonic filter (among other purposes for trouble shooting). This adjustment is done in factory and must not be changed without manufacturer’s acknowledgment.
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Page 36: Data
Operating Instructions Z-D-15/35/55E-.. Supervision- and control software __________________________________________________________ 6.2.5 Data The “Data” pages show electrical values of the system. Based on the data from the “Home” page, also Voltage vs time and current vs. time are displayed. 6.2.6 Procedure to power on 1. -
Page 37: Maintenance And Check Of Hardware
What this chapter contains This chapter contains instructions for predictive maintenance of the active harmonic filter. Periodicity of maintenance When installed in an appropriate environment the active harmonic filter from ZIEHL-ABEGG required minimal maintenance. The recommended maintenance is listed below. Check... -
Page 38: Disposal/Recycling
Operating Instructions Z-D-15/35/55E-.. Maintenance and check of hardware __________________________________________________________ Disposal/Recycling Disposal must be carried out professionally and in an environmentally friendly way in accordance with the respective national legal stipulations. Demountontaminate the product before starting work if it was previously used in a contaminated environment. -
Page 39: Error Description And Repair
Operating Instructions Z-D-15/35/55E-.. Error description and repair __________________________________________________________ 8 Error description and repair What this chapter contains This chapter describes known issues and their solving. Typical errors and repairs Error cause repair Z-D-15/35/55E-.. Current transformer Check wiring and polarity wrong compensation System settings Check transformer ratio (THDi rises) -
Page 40: Enclosure
Operating Instructions Z-D-15/35/55E-.. Enclosure __________________________________________________________ 9 Enclosure Technical Data _________________________________________________________________________________ L-BAL-E321-GB 2021/11 Index 002 40/44... -
Page 41: Technical Data Active Harmonic Filter Z-D-15E
Operating Instructions Z-D-15/35/55E-.. Enclosure __________________________________________________________ 9.1.1 Technical Data Active harmonic filter Z-D-15E-.. Electrical data Network type 3 phase with/ without neutral 3P4W/3P3W Rated voltage 380-480 V (+10 % / -15 %) Rated current 15 A Mains frequency 50 Hz / 60 Hz (5 Hz) Harmonic compensation 1.-60. -
Page 42: Technical Data Active Harmonic Filter Z-D-35E
Operating Instructions Z-D-15/35/55E-.. Enclosure __________________________________________________________ 9.1.2 Technical Data Active harmonic filter Z-D-35E-.. Electrical data Network type 3 phase with/ without neutral 3P4W/3P3W Rated voltage 380-480 V (+10 % / -15 %) Rated current 35 A Mains frequency 50 Hz / 60 Hz (5 Hz) Harmonic compensation 1.-60. -
Page 43: Technical Data Active Harmonic Filter Z-D-55E
Operating Instructions Z-D-15/35/55E-.. Enclosure __________________________________________________________ 9.1.3 Technical Data Active harmonic filter Z-D-55E-.. Electrical data Network type 3 phase with/ without neutral 3P4W/3P3W Rated voltage 380-480 V (+10 % / -15 %) Rated current 55 A Mains frequency 50 Hz / 60 Hz (5 Hz) Harmonic compensation 1.-60. -
Page 44: Service Information
If you have any technical questions while commissioning or regarding malfunctions, please contact phone: +49 (0) 7940 16-800 Email: fan-controls-service@ziehl-abegg.de Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany, see www.ziehl-abegg.com. Our products are manufactured in compliance with the applicable international regulations. If you have any questions about the use of our products or if you are planning special applications, please contact us.
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