Richards-Wilcox DYNA-HOIST DC Series Installation Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Engineered for L

DYNA-HOIST

DC SERIES

DC Direct Drive Commercial

Door Operator

Installation Manual and

Setup/User Instructions

FOR USE ONLY WITH PROPERLY BALANCED

SECTIONAL DOORS AND ROLLING STEEL

Dyna-Hoist DC Installation

w w

w.r w do o

rs.c a /d y na h ois t

Manual and Setup/User Instructions-R0

Table of Contents

Need help?

Do you have a question about the DYNA-HOIST DC Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Richards-Wilcox DYNA-HOIST DC Series

Page 1 Engineered for L DYNA-HOIST DC SERIES DC Direct Drive Commercial Door Operator Installation Manual and Setup/User Instructions FOR USE ONLY WITH PROPERLY BALANCED SECTIONAL DOORS AND ROLLING STEEL Dyna-Hoist DC Installation w.r w do o rs.c a /d y na h ois t Manual and Setup/User Instructions-R0...
Page 2: Table Of Contents
Battery Information ................................Page 25 Car Wash/Water Resistant Applications ........................Page 25 Components ..................................Page 26 Troubleshooting Guide ............................... Page 27-29 Replacement Parts List ..............................Page 29 Warranty ....................................Page 30 FOR DYNA-HOIST DC SERIES TECHNICAL SUPPORT PLEASE CALL 1-833-785-7332...
Page 3: General Overview
7. Two 12V, Lead-Acid Rechargeable Batteries (3 Batteries fo Dyna-Hoist 2000) In case any of the above items is missing, please contact Richards-Wilcox and provide us with details of the missing part(s), as well as the serial number of your operator.
Page 4 lectrical SUPPLY VOLTAGE: 110-130 or 208-240V Vac, 1ph Input (All incoming power to be connected in provided junction box) BATTERIES: ½ HP= 2 x 5Ah, ¾ HP= 2 x 7Ah, 1 HP= 2 x 9Ah, 2 HP= 3 x 9Ah CONTROL VOLTAGE: 24Vdc, 1A Power/Connections supplied for activation and reversing devices...
Page 5: Pre-Installation Assembly Requirements
PRE-INSTALLATION ASSEMBLY REQUIREMENTS BEFORE INSTALLATION, ENSURE THAT YOUR DOOR IS PROPERLY BALANCED AND RUNNING SMOOTHLY. ALSO ENSURE THAT THE LIMIT BRACKETS (SUPPLIED) ARE INSTALLED AND SECURED PROPERLY. BUMPER/PUSHER SPRINGS MAY BE USED IN PLACE OF, OR IN ADDITION TO LIMIT BRACKETS FOR DYNA-HOIST OPERATORS, BUT MUST BE INSTALLED PRIOR TO OPERATION. Operator Mounting Requirements Dyna-Hoist operators are mounted directly on the door shaft.
Page 6 Right Hand Mounting: The software and hardware must be modified for right-hand side mounting. Refer to “OPERATOR START-UP/SET-UP, MOTOR POSITION. Field Adjustment of the Encoder for Right-Hand Mounting: Instructions to adjust the hardware for right hand mounting: See Fig: 3. Magnet on this side Remove the 4 bolts, spacers that secure the encoder...
Page 7 TORQUE ARM POSITION IN RELATION TO OPERATOR...
Page 8: Mounting Installation Instruction
MOUNTING INSTALLATION INSTRUCTION WARNING • TO REDUCE THE RISK OF PERSONAL INJURY OR DEATH, DO NOT CONNECT ELECTRICAL POWER UNTIL COMPLETE OPERATOR, JUNCTION BOX AND CONTROL PANEL ARE INSTALLED, SECURED AND PROTECTED PER FOLLOWING INSTRUCTIONS. • ENSURE THAT AREA IS CLEAR OF PERSONNEL AND CORDONED OFF TO ACCESS WHILE INSTALLING OPERATOR.
Page 9 Operator Installation WARNING WARNING: THE OPERATOR ASSEMBLY IS HEAVY AND CAN CAUSE SERIOUS INJURY OR DEATH SHOULD IT BE DROPPED DURING INSTALLATION. TAKE ALL NECESSARY SAFETY PRECAUTIONS TO AVOID DROPPING THE OPERATOR (I.E. TETHER/TIE DOWN) PRIOR TO ATTEMPTING INSTALLATION. SCAFFOLDING OR SCISSOR- LIFTS/PLATFORM-LIFTS ARE ADVISED FOR OPERATOR INSTALLATION.
Page 10 Control Panel Mounting The control panel should be securely mounted at or around eye level (minimum 5 ft. from floor) on the same side as the operator/junction box. Ensure that the control panel is mounted far enough away from the door as to avoid user contact with the door while in operation, but close enough that the user has clear view of the door at all times.
Page 11: Wiring Instructions
1. Using minimum of 18AWG cable, connect individual wires to V+, GM, GS and COM terminals in the junction box. Richards-Wilcox recommends using wiring kit (Part# PDC-CABKIT) or equivalent. 2. These will match the connections in the Control Panel and will be terminated in the same sequence (as labeled) to match the junction box (all control panel wiring shall enter through the bottom of the enclosure).
Page 12 Amber LED beacon and/or audible signal to indicate when the door is in motion. While accessing the Setup Menu, the traffic lights will turn off, and the Amber beacon, if installed, will flash. LED Stop and Go Lights from Richards-Wilcox are highly recommended, please contact us for details.
Page 13: Wiring Diagrams
WIRING DIAGRAMS...
Page 18: Startup Procedure
QUICK START MENU & ACCESSING ALL MENU SELECTIONS NOTE THAT ALL FACTORY MENU SETTINGS ARE RECOMMENDED FOR SECTIONAL DOORS ONLY. CONTACT Richards-Wilcox FOR SETTINGS FOR OTHER DOOR STYLES (i.e. Rolling Steel, etc.) For access to the QUICKSTART MENU press and hold the...
Page 19: Set Voltage
VOLTAGE RANGE NOTE: USING AN INCORRECT VOLTAGE SETTING COULD LEAD TO THE DOOR OPERATING AT AN UNSAFE SPEED. This operator is designed to work with SINGLE PHASE voltages from 110-240Vac (for 3 phase voltage, use optional external transformer). There are 2 available settings, 110-130V or 208-240V, and proper selection for your installation MUST to be made prior to operation.
Page 20: Jog Mode
OPENING SPEED To access the Open Speed Settings, ensure you are in QUICKSTART MENU (see above instructions), then toggle between options using the OPEN or CLOSE buttons until Open Speed appears on the screen. Then press the STOP button to access and macke changes. The Dyna-Hoist operator is factory equipped with 5 options of open speed settings, designated as 1 (slowest) to 5 (fastest - approximately 24"/s).
Page 21: Advanced Menu Programming
ADVANCED MENU NOTE: THESE FEATURES SHOULD BE ACCESSED ONLY BY A TRAINED TECHNICIAN AFTER INITIAL SET UP AND TESTING, ONLY IF REQUIRED. For access to the ADVANCED MENU options press and hold the STOP BUTTON FOR 10 SECONDS while on the QUICKSTART MENU screen. Do not release until ADVANCED MENU appears on the screen.
Page 22: Set Open Slow Speed
OPEN SLOW SPEED When the door is approaching open limit and decelerates down to slow speed before the stop (Soft Stop), added force/speed may be required to complete opening. While this is indcative of an improperly balanced door, this feature can be used to compensate. This setting should only be changed from the NORMAL to the HIGH setting if door becomes unbalanced over time and does not completely travel to Open limit.
Page 23: Set Calibration
This feature is required to calibrate load-sensing. Screen prompts guide user through calibration. NOTE: IF YOU CHANGE ANY OF THE FOLLOWING SETTINGS, THE OPERATOR WILL PROMPT YOU TO RECALIBRATE WHEN EXITING THE MENU: Voltage Range, Motor position, Door Limits, Open Speed, Close Speed, PWM Frequency, Open Rampdown and Close Rampdown.
Page 24: Set Motion Detect Time
MOTION DETECT TIME As an added safety feature, the encoder monitors the rotation of the shaft. Should it detect no motion where there should be motion, the system will halt the cycle command, and show a fault display of 'NO MOTION DETECTED'. The allowable delay before this fault is recognized by the system can be adjusted from 0.2s to 0.6s, but should not be altered from the Factory Default setting of 0.3s unless instructed to do so by technical support personnel.
Page 25: Power Outage Operation
Drives are rated IP54, and could be vulnerable to water ingress. Furthermore, reflective photo-eye sensors have a tendency to be detrimentally affected by condensation on the reflector, preventing reliable operation in such conditions. Richards-Wilcox offers a cost- effective Water-resistant upgrade that both seals all ingress points, and includes a thru-beam sensor in place of a reflective photo-eye.
Page 26: Components
DYNA-HOIST OPERATOR COMPONENTS...
Page 27: Troubleshooting Guide
TROUBLE SHOOTING GUIDE SYMPTOM PROBABLE CAUSE SUGGESTED ACTION Check power is on at circuit breaker, disconnect switch, and check wiring connections. NO POWER. Check fuse (refer to fuse specs in the installation instructions) in the junction box. Check connections in the J/box (near operator) LOOSE CONNECTION(S).
Page 28 TROUBLE SHOOTING GUIDE SYMPTOM PROBABLE CAUSE SUGGESTED ACTION OBSTRUCTION OR Remove obstruction or free up the door, turn "OFF" the DOOR JAMMED DUE TO AC power and test operate the door with batteries power. OBSTRUCTION. PUSHER SPRINGS MAY BE 'DOOR IS STOPPED' Remove Pusher Springs and install upper limit brackets PREVENTING DOOR FROM MESSAGE ON LCD...
Page 29: Replacement Parts List
TROUBLE SHOOTING GUIDE SYMPTOM PROBABLE CAUSE SUGGESTED ACTION IN-LINE FUSE ON BATTERY Replace Fuse, refer to fuse specs in the installation manual. RED WIRE MAY BE BLOWN. BATTERIES MAY BE Check batteries voltage, if low let it charge for 24 hours with DRAINED, OR DEAD OR AC power ON.
Page 30: Warranty
R-W Dealer. This warranty applies only to doors that are professional installed by an authorized Richards-Wilcox dealer. In the case that one of the door model or part is discontinued or becomes obsolete, R-W reserves the right to replace the product with a suitable alternative.
Page 31 NOTES:...
Page 32 DYNA-HOIST DC SERIES RICHARDS-WILCOX GARAGE DOORS 5100 Timberlea Boulevard, Mississauga, Ontario Canada L4W 2S5 Toll Free: 1-800-667-1572 Dyna-Hoist Technical Support: 1-833-785-7332 Tel: 905-625-0037 Fax: 905-625-0057 Email: info@rwdoors.com www.rwdoors.com/dynahoist...

This manual is also suitable for:

Dyna-hoist dc500 Dyna-hoist dc750 Dyna-hoist dc1000 Dyna-hoist dc2000