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Summary of Contents for Zundapp Z800
- Page 1 Operating manual Zündapp Z800 Mountain bike - with electric motor / 250 W rated power Translation of the original operating manual...
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Page 2: Table Of Contents
Operating Manual – Mountain bike with electric motor / 250 W rated power Contents Unpacking and assembly ......................... 7 Notes on the manual and the manufacturer .................. 8 Keep the manual available for reference at all times............. 8 ... - Page 3 Operating Manual – Mountain bike with electric motor up to 250 W Avoid serious injuries caused by damaged components ............17 Avoid serious injuries or death in wet weather ..............17 Avoid serious injuries or death in twilight or at night ............18 ...
- Page 4 Operating Manual – Mountain bike with electric motor / 250 W rated power Pedals ............................ 28 Unpacking and checking delivery ....................28 Assembling components of the bike ..................29 Installing and turning the handlebars ................... 29 Adjusting the saddle ......................30 ...
- Page 5 Operating Manual – Mountain bike with electric motor up to 250 W Basic settings ..........................49 Setting of the tyre diameter ....................49 Background lighting – setting the intensity ................49 Li ion battery: Questions / answers / tips ................. 49 ...
- Page 6 Operating Manual – Mountain bike with electric motor / 250 W rated power Bike passport ..........................70 Service and contact ........................71 EC Declaration of Conformity ....................72 Important information for sending back your E-bike ..............73 Important information for sending back a battery ..............74 Transport document for hazardous goods (battery) ..............
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Page 7: Unpacking And Assembly
Operating Manual – Mountain bike with electric motor up to 250 W 1. Unpacking and assembly I M P O R T A N T The first charge is crucial! Please fully charge the battery before using your bike for the first time! Dear Customer, Please note that your bike is delivered to you 98% pre-assembled. -
Page 8: Notes On The Manual And The Manufacturer
Operating Manual – Mountain bike with electric motor / 250 W rated power 2. Notes on the manual and the manufacturer This manual is intended to help you use you to use the electric mountain bike safely. These e-bikes are referred to in the further course of this manual as “bike” for short. This manual has been pre- pared in accordance with IEC 82079-1 (Preparation of instructions for use. -
Page 9: Statutory Warranty And Warranty Claims
Operating Manual – Mountain bike with electric motor up to 250 W 3. Statutory warranty and warranty claims Explanation of the statutory warranty The manufacturer grants a 24-month warranty (“liability for defects”) on new goods (§ 439 and 476 German Civil Code (BGB)). -
Page 10: Information About The Guarantor
Operating Manual – Mountain bike with electric motor / 250 W rated power The wear parts that the manufacturer excludes from the guarantee include the following: Brake pads and brake discs, and wheel rims if the system is a rim brake system The complete drive train including rear derailleur, front derailleur, crankset and chain ... -
Page 11: Theft Prevention
Operating Manual – Mountain bike with electric motor up to 250 W 4. Theft prevention I M P O R T A N T The frame number is not filed by us together with the buyer’s purchase order. Record the frame number in your bike passport or on your invoice and register your bike with the police free of charge! Use a suitable bike lock to protect your bike from theft. -
Page 12: Safety
Operating Manual – Mountain bike with electric motor / 250 W rated power 7. Safety Intended use N O T E The intended use also implies reading and understanding the operat- ing manual! Bikes are intended for the transport of one person. Due to the fact that they generally do not have the safety features required by the road traffic licensing regulations, bikes are intended only for use off public roads. -
Page 13: Minimum Age
Operating Manual – Mountain bike with electric motor up to 250 W Minimum age From a legal point of view, there is no minimum age for the use of an EPAC. We recommend, how- ever, that it should be used only by persons over the age of 14. ... -
Page 14: Orthographic Features Of Warnings
Operating Manual – Mountain bike with electric motor / 250 W rated power Orthographic features of warnings The following types of warning can be found in this manual: W A R N I N G Texts introduced with the word WARNING warn of a hazardous situation that could result in serious injury or even death. -
Page 15: Basic Safety Instructions
Operating Manual – Mountain bike with electric motor up to 250 W Basic safety instructions Wear a helmet We recommend that you always wear a suitable bicycle helmet when riding. The right fit and the right size of helmet is crucial! ... -
Page 16: Avoid Fire Or Explosion Hazards
Operating Manual – Mountain bike with electric motor / 250 W rated power The plug of the charger is the disconnection device from the electrical mains. Ensure that the plug socket is located near the charger and is easily accessible. Connect the charger only to a grounded 230 V mains plug socket. -
Page 17: Avoid Serious Injuries Due To Contact Of Body Parts With The Components Of The Bike
Operating Manual – Mountain bike with electric motor up to 250 W Avoid serious injuries due to contact of body parts with the components of the bike C A U T I O N Risk of injury from reaching into the drive chain. -
Page 18: Avoid Serious Injuries Or Death In Twilight Or At Night
Operating Manual – Mountain bike with electric motor / 250 W rated power Avoid serious injuries or death in twilight or at night N O T E We generally recommend riding with your lights on even during the day. Riding with lights is crucial in twilight or at night! Riding in twilight or at night is more dangerous than during the day. -
Page 19: Avoid Serious Injuries Or Death Due To Replacing Components Or Adding Accessories
Operating Manual – Mountain bike with electric motor up to 250 W Avoid serious injuries or death due to replacing components or adding accessories Numerous components and accessories are available that can improve the comfort, performance and appearance of your bike. You add components or accessories at your own risk. It is possible that these components or accessories have not been tested for compatibility, reliability or safety by the bike manufacturer. -
Page 20: Avoid Injuries To Your Legs
Operating Manual – Mountain bike with electric motor / 250 W rated power Avoid injuries to your legs Injuries to your legs can occur if the pedal spacing (Q-fac- tor) is too small or too large. There is a risk that riders will have problems with the crankset installed. -
Page 21: Avoid Frostbite
Operating Manual – Mountain bike with electric motor up to 250 W Avoid frostbite Cycling in cool or cold temperatures can cause frostbite. Always be sure to wear appropriate clothing, including a face mask, in cool or cold tempera- tures. -
Page 22: Safety Instructions And General Information On The Battery
Operating Manual – Mountain bike with electric motor / 250 W rated power 8. Safety instructions and general information on the battery Be sure to read the instructions supplied with your lithium ion battery (where applicable). Use only the charger included in the scope of supply with the technical specifications: 42 V output voltage / 2 A max. -
Page 23: Description
Operating Manual – Mountain bike with electric motor up to 250 W 9. Description Assembly The mountain bike is intended for use in light terrain and on unpaved trails. It is not intended for use on paved and public roads and paths. The equipment required in accordance with the road traffic li- censing regulations is generally supplied with the bike. -
Page 24: Position Of The Type Plate
Operating Manual – Mountain bike with electric motor / 250 W rated power Position of the type plate The type plate can be found on the front of the seat post. Technical description Your bike has the following technical specification: Hub motor in rear wheel 21-speed derailleur Drive rated power 250 W... -
Page 25: Scope Of Supply
Operating Manual – Mountain bike with electric motor up to 250 W Scope of supply Pre-assembled bike with battery Two pedals (not mounted) Battery charger Two keys (keep a spare key in a safe place) for battery removal An operating manual in printed form ... -
Page 26: Disc Brakes
Operating Manual – Mountain bike with electric motor / 250 W rated power Disc brakes Item No. Designation / description Mounting bolts: These bolts are used to install the brake calliper on the brake calliper mounting Adjusting screw This screw is used to adjust the brake pressure and the fixed brake pad Brake cable mounting bolt: Fixes the brake cable to the brake arm and serves for rough adjustment of the brake force... -
Page 27: Brake Force Fine Adjustment
Operating Manual – Mountain bike with electric motor up to 250 W Brake force fine adjustment On each of the brake handles there is an adjustment screw with which the tension of the brake cable can be finely adjusted. Turn this adjustment screw in anticlockwise direction to increase the tension and in clockwise direction to decrease the tension. -
Page 28: Pedals
Operating Manual – Mountain bike with electric motor / 250 W rated power C A U T I O N The chain and the drive system should not be under load when changing to a higher or lower gear. This is especially true when the drive motor is running. -
Page 29: Assembling Components Of The Bike
Operating Manual – Mountain bike with electric motor up to 250 W Assembling components of the bike Your bike is pre-assembled on delivery. The following components still have to be fitted (or have them fitted) and must be adjusted and/or checked (or have them adjusted/checked). The handlebar has to be adjusted The saddle position and height has to be adjusted The pedals have to be screwed on... -
Page 30: Adjusting The Saddle
Operating Manual – Mountain bike with electric motor / 250 W rated power Adjusting the saddle Saddle height C A U T I O N There is a "min insert" mark on the immersion tube of your seat post. -
Page 31: Saddle Position
Operating Manual – Mountain bike with electric motor up to 250 W Proceed as follows to adjust the saddle height: Close the quick-release fastener of the Close the quick-release fastener of the seat post clamp seat post clamp Open the saddle clamp Push the saddle up or down Close the saddle clamp again In order to set the correct clamping force on the seat post, there is a knurled nut on the saddle clamp... -
Page 32: Fitting The Pedals
Operating Manual – Mountain bike with electric motor / 250 W rated power Proceed as follows to adjust the saddle position or saddle angle: Angular Adjustment Longitudinal Adjustment Clamping Screw Loosen the clamping screw under the saddle until the angle of the saddle can be adjusted with a rocking movement. -
Page 33: Before Riding The Bike For The First Time
Operating Manual – Mountain bike with electric motor up to 250 W Proceed as follows to fit the right-hand pedal on the bike: Screw the stud of the pedal marked R into the threaded bore in the right-hand pedal arm in clockwise direction. -
Page 34: Check The Size Of The Bike
Operating Manual – Mountain bike with electric motor / 250 W rated power Check the size of the bike WARNING Fall from the bicycle possible due to loss of control because of wrong bicycle size. This can result in serious injuries. Make sure that the bike size is suitable for your height. -
Page 35: Charging The Battery
Operating Manual – Mountain bike with electric motor up to 250 W Charging the battery W A R N I N G Risk of explosion of the battery due to the use of an incorrect charger. This may cause serious or even fatal injuries. Use only the charger supplied. -
Page 36: Adjusting The Spring Rate At The Suspension Forks
Operating Manual – Mountain bike with electric motor / 250 W rated power Adjusting the spring rate at the suspension forks CAUTION Do not make any adjustments to the suspension forks while rid- ing! You could fall and seriously injure yourself. The spring rate can be adjusted at the suspension forks. -
Page 37: Checking The Tyre Pressure
Operating Manual – Mountain bike with electric motor up to 250 W Checking the tyre pressure There are essentially three different types of bike tyre valve (see figure below): Car valve Schrader valve American valve Presta valve Sclaverand valve French valve Dunlop valve Wood’s valve... -
Page 38: Using The Bike
Operating Manual – Mountain bike with electric motor / 250 W rated power Using the bike Installing and removing the battery WARNING Dropping the battery may result in an explosion hazard. This may cause serious or even fatal injuries. Never drop the battery when installing or removing. -
Page 39: Actuating The Brakes
Operating Manual – Mountain bike with electric motor up to 250 W Actuating the brakes Front brake Rear brake Left brake lever Right brake lever Brakes are there to control speed, not only to stop the bike. The maximum braking power of the wheels is available just before the wheels "lock"... -
Page 40: Operating The Gears
Operating Manual – Mountain bike with electric motor / 250 W rated power Operating the gears Your bike is equipped with trigger shifters that are actuated by pressing with your index finger or thumb. A T T E N T I O N When changing gears, try not to change under load. -
Page 41: Actuating The Front Derailleur
Operating Manual – Mountain bike with electric motor up to 250 W Actuating the front derailleur Proceed as follows to operate your front derailleur with the left-hand shift levers: Pedal forwards. Pull the upper lever (A) towards you with your index finger to shift to a larger sprocket, i.e. to a higher gear. -
Page 42: Controlling The Pedal Assistance
Operating Manual – Mountain bike with electric motor / 250 W rated power Controlling the pedal assistance Control unit – overview and functions Item Designation LC display Button for selecting the assistance level and for menu navigation Button for selecting the assistance level and for menu navigation Button for switching on and off and for opening the menu 05.08.2021 REV 1.1... -
Page 43: Display Functions And Key Functions
Operating Manual – Mountain bike with electric motor up to 250 W Display functions and key functions Item Designation Display of the current speed Display of the selected assistance level (level 1 to level 5) Display of the unit for the speed (mph or km/h) Error code display Display of the unit for the distance travelled (miles or km) SETUP display that comes on when settings are being made... -
Page 44: Switching On And Off
Operating Manual – Mountain bike with electric motor / 250 W rated power Switching on and off Hold the button pressed for approx. two seconds to switch on the display. Hold the button pressed for approx. two seconds again to switch off the display. Pedal assistance is not activated if the display is not switched on. -
Page 45: Switching The Display Background Lighting On And Off
Operating Manual – Mountain bike with electric motor up to 250 W Switching the display background lighting on and off To switch on the display background lighting, press the button for around two seconds until the light symbol in the display appears. Pressing the button again for around two seconds switches the display background lighting off again and the light symbol in the display disappears. -
Page 46: Pushing And Starting Aid
Operating Manual – Mountain bike with electric motor / 250 W rated power Pushing and starting aid The pushing and starting aid (referred to hereinafter as pushing aid) is only an assistant. It should not be assumed that you can travel forward with the starting aid completely with- out pedalling. -
Page 47: Battery And Charge Capacity Indicator
Operating Manual – Mountain bike with electric motor up to 250 W Battery and charge capacity indicator C A U T I O N If your charge capacity is only 10 to 19% (one bar of the charge capacity indicator is lit), you should only ride a maximum of 2 km more before the battery needs to be charged, otherwise there is a risk of the battery slipping into deep discharge. -
Page 48: Error Code Information
Operating Manual – Mountain bike with electric motor / 250 W rated power Error code information If a problem occurs with the electric motor, the controller or an electrical component, this is indicated by an error code in the display. -
Page 49: Basic Settings
Operating Manual – Mountain bike with electric motor up to 250 W Basic settings Proceed as follows to make various basic settings: Press the button briefly to switch on the display Press the buttons at the same time for approx. two seconds to enter the menu Press the button for approx. -
Page 50: At What Temperatures May A Battery Be Charged
Operating Manual – Mountain bike with electric motor / 250 W rated power At what temperatures may a battery be charged? A Li ion battery should only be charged in the temperature range from 5°C to max. 45°C. Here again, the optimum charging temperature is roughly 20°C. -
Page 51: Tips For Safe Riding
Operating Manual – Mountain bike with electric motor up to 250 W Yellow reflectors on the front and rear of the pedals Two yellow reflectors in the spokes of each wheel offset by 180° from one another, alterna- tively reflective white stripes on the sides of the tyres. Battery-operated front lights and rear lights are permitted in Germany only if they have StVzO ap- proval. -
Page 52: Riding With Pedal Assistance
Operating Manual – Mountain bike with electric motor / 250 W rated power manufacturer's recommendations for the child seat or child trailer regarding weight re- strictions. Never transport anything that could obstruct your vision, interfere with your full control of the bike or become entangled with the moving parts of the bike. -
Page 53: Riding Without Pedal Assistance
Operating Manual – Mountain bike with electric motor up to 250 W Riding without pedal assistance You can use your bike even without pedal assistance. To do this, you only need to switch off the pe- dal assistance. You can then use your bike as a bike without pedal assistance, e.g. when the battery is empty. -
Page 54: Troubleshooting
Operating Manual – Mountain bike with electric motor / 250 W rated power Troubleshooting Problem Possible cause Remedy The display does not function. Battery discharged or no con- Ensure that the battery is fully tact between bike and battery charged and correctly in- stalled. - Page 55 Operating Manual – Mountain bike with electric motor up to 250 W Problem Possible cause Remedy My bike has reduced braking Wrong setting Check your brakes for proper power adjustment and have them ad- justed, if necessary. Worn brake parts Check your brake pads and wheel rim flanks for wear.
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Page 56: Frequently Asked Questions (Faq)
Operating Manual – Mountain bike with electric motor / 250 W rated power Frequently asked questions (FAQ) How far can I travel with a fully charged battery? The range of a battery depends on many different factors, such as: Weight of the rider Luggage weight Tyre pressure:... -
Page 57: General Questions
Operating Manual – Mountain bike with electric motor up to 250 W General questions Question Answer Where do I find the frame On most bikes, the frame number is stamped on the underside number? of the bottom bracket. As the frame number cannot be stored for logistical reasons, we ask you to record it in your bike pass- port. -
Page 58: Questions About Guarantee And Warranty
Operating Manual – Mountain bike with electric motor / 250 W rated power Questions about guarantee and warranty Question Answer What can I do if I have First of all, we recommend that you read the operating manual problems with my bike? supplied with your bike carefully. - Page 59 Operating Manual – Mountain bike with electric motor up to 250 W Question Answer Why do my brakes squeak? Squeaking brakes are not a sign of a defect, which is why the function is usually guaranteed. Your current trip can therefore be safely completed.
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Page 60: Transporting Your Bike
Operating Manual – Mountain bike with electric motor / 250 W rated power Transporting your bike W A R N I N G During transport, the bike can fall over, slide or fall off the vehi- cle. This can result in serious injuries. Secure the bike to prevent tipping, slipping or falling during transport in a vehicle or on public transport. -
Page 61: Care Of The Electric Motor And Controller
Operating Manual – Mountain bike with electric motor up to 250 W Care of the electric motor and controller W A R N I N G Moisture, soiling or mechanical damage can cause a short cir- cuit. This could lead to a fire or explosion of the battery. Clean the electric motor and the controller only from the outside with a damp sponge. -
Page 62: Adjusting The Stops
Operating Manual – Mountain bike with electric motor / 250 W rated power Adjusting the stops The purpose of the stops is to prevent the chain from jumping off the chain ring and to ensure that the chain shifts smoothly from the smallest to the largest sprocket. These stops are adjusted as follows: Shift the rear derailleur to the smallest sprocket. -
Page 63: Setting And Adjusting The Front Derailleur
Operating Manual – Mountain bike with electric motor up to 250 W Setting and adjusting the front derailleur Meaning Adjusting screws for top (screw H) and bottom (screw L) stops Outer deflector Inner deflector Clamping screw for the shift cable Gear shift cable Proceed as follows to adjust the front derailleur correctly: Move the chain to the smallest sprocket of the crank using the left-hand shifter. -
Page 64: Maintenance Intervals
Operating Manual – Mountain bike with electric motor / 250 W rated power Move the chain to the largest sprocket using the left-hand shifter. Now adjust the front de- railleur at screw H so that the chain runs freely without contact between the inner and outer deflector. - Page 65 Operating Manual – Mountain bike with electric motor up to 250 W Interval Component Action Before every trip Brakes Check the proper function of your brakes. After every long or hard Complete bike Inspect the bike for damage. Have the bike repaired by a qualified use or every 20 riding dealer, if necessary..
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Page 66: Service Booklet
Operating Manual – Mountain bike with electric motor / 250 W rated power Service booklet In order to assert your warranty claims, we recommend, in addition to adhering to the maintenance intervals, a careful inspection of your bike at least once or twice a year. 05.08.2021 REV 1.1... - Page 67 Operating Manual – Mountain bike with electric motor up to 250 W 25.08.2021 REV 1.1...
- Page 68 Operating Manual – Mountain bike with electric motor / 250 W rated power 05.08.2021 REV 1.1...
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Page 69: Disposal Of The Bike
Operating Manual – Mountain bike with electric motor up to 250 W Disposal of the bike Proceed as follows to dispose of the bike at the end of its service life: Dispose of the bike and its components, e.g. the battery and electrical and electronic components, in accordance with the local legal regulations and guidelines, e.g. -
Page 70: Bike Passport
Operating Manual – Mountain bike with electric motor / 250 W rated power Bike passport First name and surname Street Post code / city Phone / Mobile phone Date of purchase Bike designation Frame No. Wheel size Colour Special features / accessories 05.08.2021 REV 1.1... -
Page 71: Service And Contact
Operating Manual – Mountain bike with electric motor up to 250 W Service and contact To the assembly video To the service form Please note that only service orders requested using the service form can be processed. Thank you for your understanding! Zündapp Vertriebsgesellschaft mbH Steinstraße 54 81667 Munich... -
Page 72: Ec Declaration Of Conformity
Operating Manual – Mountain bike with electric motor / 250 W rated power EC Declaration of Conformity 05.08.2021 REV 1.1... -
Page 73: Important Information For Sending Back Your E-Bike
Operating Manual – Mountain bike with electric motor up to 250 W Important information for sending back your E-bike W I C H T I G E I N F O R M A T I O N I M P O R T A N T I N F O R M A T I O N Für den Rückversand Ihres E-Bikes: For sending back your E-bike:... -
Page 74: Important Information For Sending Back A Battery
Operating Manual – Mountain bike with electric motor / 250 W rated power Important information for sending back a battery W I C H T I G E I N F O R M A T I O N I M P O R T A N T I N F O R M A T I O N Für den Rückversand Ihres E-Bike-Akkus: For sending back your E-bike battery:... -
Page 75: Transport Document For Hazardous Goods (Battery)
Operating Manual – Mountain bike with electric motor up to 250 W Transport document for hazardous goods (battery) Transport document for hazardous goods in accordance with section 5.4 ADR GOODS LADEN: UN 3480 lithium ion battery, 9, II (E) Number of packages: 1 cardboard box (4G) Total net weight: 3.2 kg Total gross weight:...
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