Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for LT LTS-1-01 Series
- Page 1 Translation of the original operating instructions Sensor 01 Type: Liquidtool sensor Product number: LTS-1-01-XXXXXX Year of manufacture: 2021 Follow these instructions for proper and safe use. Keep for future reference. LT-S01-0012, Print version 03/2021, English...
-
Page 3: Table Of Contents
Sensor 01 Contents CONTENTS Contents ..........................3 Purpose of the operating instructions ................5 Orientation in the operating instructions ............... 5 Identification ...................... 7 Product identification ....................7 Manufacturer information .................... 7 FCC Compliance ......................7 Rating plate ......................... 8 Declaration of Conformity .................... - Page 4 Sensor 01 Contents Introductory safety notes ................... 28 Switching on the sensor .................... 28 Switching off the sensor .................... 28 Operation ........................28 Taking out of operation ................... 29 Introductory safety notes ................... 29 Remove the identification of the machine tool ............29 Removal ........................
-
Page 5: Purpose Of The Operating Instructions
Sensor 01 Purpose of the operating instructions PURPOSE OF THE OPERATING INSTRUCTIONS Ensure that you have read the operating instructions before you operate the sensor for the first time or when you are instructed to carry out other work on the sensor. Using and handling the sensor described below is not self-evident. - Page 6 Sensor 01 Orientation in the operating instructions Mandatory icons are used for the prevention of accidents at the workplace General mandatory icon Wear safety shoes Wear protective gloves Wear adequate working Wear protective goggles Read instructions clothes Prohibition icons contribute to more safety. General prohibition icon Prohibition for persons with cardiac pacemaker...
-
Page 7: Identification
Sensor 01 Identification IDENTIFICATION Product identification Sensor 01 Sensor type: Liquidtool sensor Product number: LTS-1-01-XXXXXX Year of manufacture: 2021 Manufacturer information Company headquarters Liquidtool Systems Inc. Winterseistrasse 22 3415Hasle-Rüegsau Switzerland E-mail: info@liquidtool.com Internet: www.liquidtool.com Tab. 2: Manufacturer information FCC Compliance Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. -
Page 8: Rating Plate
Sensor 01 Identification Rating plate The rating plate and the product information on the product clearly identify the sensor. The rating plate of the sensor sits on the bottom of the sensor. Fig. 1: Place of attachment Rating plate Fig. 2: Rating plate For EU member states only: Disposal instructions for batteries and rechargeable batteries For EU member states only: Disposal instructions for electrical appliances Specifications of the year of manufacture... -
Page 9: Declaration Of Conformity
Sensor 01 Identification Declaration of Conformity Fig. 3: Declaration of Conformity Print version 03/2021, English... -
Page 10: Basic Safety Instructions
Sensor 01 Basic safety instructions BASIC SAFETY INSTRUCTIONS Duty of care of the operating company The following requirements are placed on the technical state of the sensor, and must be Technical state of ensured by the operating company: the sensor ... -
Page 11: Approved Personnel
Sensor 01 Basic safety instructions Specialist A specialist is a person who successfully completed vocational training. The specialist must also have knowledge of the applicable relevant standards and regulations. He/she must be able to assess assigned work and, based on his/her professional training and work experience, recognize and avoid potential hazards on his/her own. -
Page 12: Danger From Leaks And Hose Lines
Sensor 01 Basic safety instructions WARNING Danger from strong magnets The magnets generate strong electromagnetic fields that can affect and interfere with electronic devices (such as cardiac pacemakers). Malfunctioning cardiac pacemakers can cause death or serious injuries to the persons concerned. ... -
Page 13: Hazards From Coolants
Sensor 01 Basic safety instructions 2.3.4 Hazards from coolants Depending on the currently used coolant, there can be various hazards and risks. Reading the Hazards from data sheet of the coolant is therefore absolutely necessary! coolants WARNING Health damage from coolant A direct contact of the coolant with the skin can cause diseases and health damage. -
Page 14: Safety Instructions Of The Sensor
Sensor 01 Basic safety instructions Safety instructions of the sensor The sensor is delivered with several pictograms and warnings as stickers. Due to the small size of the product, these stickers can not be attached to the sensor. In the course of the assembly, these stickers must instead be glued on in the vicinity of the sensor, for example on the housing of the machine tool. -
Page 15: Description, Structure And Function
Sensor 01 Description, structure and function DESCRIPTION, STRUCTURE AND FUNCTION Intended use This sensor may only be used to measure the concentration (via refractive index) and temperature of coolant. The coolant must be emulsifiable in water. The measurement requires the sensor to have access to the coolant tank of a machine tool. Access is established through the inlet and outlet pipes. -
Page 16: Location Requirements
WiFi Tab. 7: Interfaces Emission values Value Sound power level <75 dB(A) A-weighted equivalent continuous sound pressure level is below 70 dB(A) Tab. 8: Emission values Location requirements To ensure trouble-free operation of the sensor, the following location requirements and installation conditions must be satisfied. -
Page 17: Functional And System Description
Sensor 01 Description, structure and function Fig. 6: Design of the sensor (rear view) Background lighting Power supply unit connection Recessed grip Inlet connecting fitting Main switch Outlet connecting fitting RS485 interface Functional and system description The sensor takes samples of the coolant from the coolant tank via the intake hose. Temperature and concentration of the samples are determined before the samples are returned to the tank via the outlet hose. -
Page 18: Interfaces
Sensor 01 Description, structure and function Interfaces The sensor is equipped with the following interfaces: WLAN adapter Covered connections: 4x USB connection Status LED 1x RJ45 network Capacitive button Mains switch Inlet with filter ... -
Page 19: Transportation, Installation And Storage
Sensor 01 Transportation, installation and storage TRANSPORTATION, INSTALLATION AND STORAGE Introductory safety notes Personnel qualification The following personnel are authorized for "transportation, installation and storage": Trained, instructed operating personnel Important information for your safety You are responsible! In any case, ensure that the safety instructions in chapter 2 "Basic safety instructions"... -
Page 20: Delivery
Sensor 01 Transportation, installation and storage Delivery 4.4.1 Scope of delivery The scope of delivery contains: Fig. 7: Scope of delivery Connecting cable with power supply unit Outlet hose (including weight) Intake hose (including filter) Sensor 01 Safety information and warnings 4.4.2 Checking for transportation damage Check the sensor for transportation damage immediately after it has been delivered to the... -
Page 21: Downloading The App
Sensor 01 Transportation, installation and storage Downloading the app The sensor is controlled and used via a specifically developed app (Coolant Manager). The app can be downloaded and installed via a smartphone. Use the following procedure to download the app: Scan the QR code below with an appropriate app/camera of your smartphone. -
Page 22: Startup
Sensor 01 Startup STARTUP Introductory safety notes Personnel qualification The following personnel are approved for "Startup": Trained, instructed operating personnel Specialists for special work on machine tool, cooling lubricant tank or electrical system Important information for your safety You are responsible! In any case, ensure that the safety instructions in chapter 2 "Basic safety instructions"... -
Page 23: Identification Of The Machine Tool
Sensor 01 Startup Identification of the machine tool To enable you to easily and securely identify the monitored machine tool, the sensor is equipped with a removable, magnetic NFC token with integrated NFC (RFID). You can attach it to any metallic magnetic surface. Mark the machine tool you want to monitor before connection and startup. -
Page 24: Connection
Sensor 01 Startup Connection Requirement: The machine tool was marked The information about the connection was read and understood 1 copy of each warning and safety instruction is available Use the following procedure to connect the sensor: Remove the plugs (2) from the hose lines. - Page 25 Sensor 01 Startup Connect the hose lines provided to the sensor. To do this, press the metal coupling rings (1) in the direction of the sensor while you are inserting the hose lines (2) into the bushings. Release the coupling ring. ...
- Page 26 Sensor 01 Startup You will notice whether or not the magnets are holding the sensor. The surface is not suitable for attachment if the magnets do not hold the sensor. Find another surface and repeat the previous step. CAUTION! ...
- Page 27 Sensor 01 Startup 10. Check the filter of the intake hose. It must not be in contact with the bottom of the tank. To obtain optimum results, the suction filter should be completely surrounded by coolant. Fig. 18: Correctly routed hose lines 11.
-
Page 28: Operation
Sensor 01 Operation OPERATION Introductory safety notes Personnel qualification The following personnel are approved for "operation": Trained, instructed operating personnel for using the sensor within the scope of the intended use Important information for your safety You are responsible! In any case, ensure that the safety instructions in chapter 2 "Basic safety instructions"... -
Page 29: Taking Out Of Operation
Sensor 01 Taking out of operation TAKING OUT OF OPERATION Introductory safety notes Personnel qualification The following personnel are approved for "taking out of operation": Trained, instructed operating personnel for activities on the sensor. Specialists for special work on machine tool, coolant tank or electrical system. -
Page 30: Removal
Sensor 01 Taking out of operation Removal Requirement: The identification was removed from the machine tool The information about taking the unit out of operation was read and understood The sensor is switched off Wear the necessary personal protective equipment (PPE) ... - Page 31 Sensor 01 Taking out of operation A manual measurement is started. The sensor is emptied. After a few seconds, the pump should run dry and sound different. This shows that there is no more coolant in the sensor. Now, remove the outlet hose from the coolant tank.
-
Page 32: Cleaning
Sensor 01 Service and maintenance Cleaning Requirement: The sensor is switched off A mobile terminal with installed app (mobile) Wear the necessary personal protective equipment (PPE) Take the information on the data sheet of the coolant into account Cleaning of the sensor outside: ... -
Page 33: Disposal
Sensor 01 Disposal DISPOSAL Introductory safety notes Personnel qualification The following personnel are approved for "disposal": Trained, instructed operating personnel Only instructed and authorized skilled electricians are allowed to carry out electrical work Important information for your safety You are responsible! In any case, ensure that the safety instructions in chapter 2 "Basic safety instructions"...
Need help?
Do you have a question about the LTS-1-01 Series and is the answer not in the manual?
Questions and answers