JLA D3030 Installation Manual

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D3030 Installation Manual
DSI / Phase 7 / Dual Timer
WARNING: For your safety the information
in this manual must be followed to minimize
the risk of fire or explosion or to prevent
property damage, personal injury or death.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Clear the room, building or area of all
occupants.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
— Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette
notice pour réduire au minimum le risque
d'incendie ou d'explosion ou pour éviter tout
dommage matériel, toute blessure ou la mort.
— Ne pas entreposer ni utiliser d'essence ni
d'autres vapeurs ou liquides inflammables à
proximité de cet appareil ou de tout autre
appareil.
— QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
• Ne pas tenter d'allumer d'appareils.
• Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant
dans le bâtiment.
• Évacuez la pièce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur
de gaz depuis un voisin. Suivez les
instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incendies.
— L'installation et l'entretien doivent être assurés
par un installateur ou un service d'entretien
qualifié ou par le fournisseur de gaz.
JLA Limited
Meadowcroft Lane, Halifax Road
Ripponden
West Yorkshire, England
HX6 4AJ
Telephone: 01422 822282 / Fax: 01422 824390
JLA Part No. 113161- 14

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Summary of Contents for JLA D3030

  • Page 1 — L’installation et l’entretien doivent être assurés supplier. par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz. JLA Limited Meadowcroft Lane, Halifax Road Ripponden West Yorkshire, England HX6 4AJ Telephone: 01422 822282 / Fax: 01422 824390 JLA Part No. 113161- 14...
  • Page 2 Replacement parts can be obtained from your distributor or JLA. When ordering replacement parts from JLA, you can FAX your order to JLA at 01422 824390 or telephone your order directly to the JLA Parts Department at 01422 822282. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
  • Page 3 IMPORTANT YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS.
  • Page 4 WARNING Do not modify this appliance. The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT. DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED. If the hi-limit switch trips, a service call is required to investigate the reason and resolve the issue.
  • Page 5: Table Of Contents

    Table of Contents SECTION I SAFETY PRECAUTIONS ........................2 SECTION II SPECIFICATIONS ..........................5 SECTION III INSTALLATION PROCEDURES ......................7 A. Unpacking / Setting Up ..........................7 B. Location Requirements ..........................8 C. Dryer Enclosure Requirements ........................9 D. Fresh Air Supply Requirements ......................... 10 E.
  • Page 6: Safety Precautions

    5. Installation and service must be performed by a qualified installer, service agency, or gas supplier. 6. Dryer(s) must be exhausted to the outdoors. 7. Although JLA produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
  • Page 7 WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated basket (tumbler) may damage plastics or rubber and may be a fire hazard. 8. The possible presence of residual quantities of aggressive or decomposed chemicals in the load may produce damage to the machine and harmful fumes.
  • Page 8 If the appliance is to be installed and operated in a country other than the one indicated on the data plate, a data plate amendment must be obtained from JLA Limited. IEC335 applies. NOTES ___________________________________________________________________________________________________________________________...
  • Page 9: Specifications

    SECTION II SPECIFICATIONS 13.6 kg MAXIMUM CAPACITY (DRY WEIGHT) 30 lb 76.2 cm TUMBLER DIAMETER 30” 76.2 cm TUMBLER DEPTH 30” 347.5 L TUMBLER VOLUME 12.3 cu ft 0.373 kW TUMBLER / DRIVE MOTOR 1/2 hp BLOWER / FAN MOTOR N / A DOOR OPENING (DIAMETER) 21-1/2”...
  • Page 10 SPECIFICATIONS NOTE: The manufacturer reserves the right to make changes in specifications at any time without notice or obligation. JLA Limited 113161 - 14...
  • Page 11: Installation Procedures

    SECTION III INSTALLATION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1-LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 &...
  • Page 12: Location Requirements

    CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6 months, inspect the exhaust ducting and remove any lint buildup. IMPORTANT: Dryer must be installed in a location/environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C). JLA Limited 113161 - 14...
  • Page 13: Dryer Enclosure Requirements

    C. DRYER ENCLOSURE REQUIREMENTS Bulkheads and partitions should be made of noncombustible material. NOTE: Allowances must be made for opening the control door. 30-inches (76.2 cm) for optimum opening of load door. The maximum thickness of the bulkhead is 4-inches (10.16 cm). For electric dryers the maximum thickness of the bulkhead is 1-inch (2.54 cm) within 3-inches (7.62 cm) from the top of the control door.
  • Page 14: Fresh Air Supply Requirements

    Make-up air that is contaminated by dry cleaning solvent fumes will result in irreparable damage to the motors and other dryer components. NOTE: Component failure due to dry cleaning solvent fumes will VOID THE WARRANTY. JLA Limited 113161 - 14...
  • Page 15: Exhaust Requirements

    E. EXHAUST REQUIREMENTS Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure, which results in slow drying, increased use of energy, and shutdown of the burner by the airflow (sail) switch, burner hi-limit, or lint chamber hi-heat protector thermostat. The dryer must be installed with a proper exhaust duct connection to the outside.
  • Page 16 When horizontal single 8-inch (20.32 cm) venting is used, the ductwork to the outlet cannot exceed 30 feet (9.14 meters), refer to Illus. A below. This calculation of 30 feet (9.14 meters) compensates or allows for the use of a maximum of only one (1) elbow. Illus. A JLA Limited 113161 - 14...
  • Page 17 VERTICAL VENTING When vertical single venting is used, the minimum duct size is 10-inches (25.4 cm) refer to Illus. B below, the ductwork from the dryer to the outside outlet cannot exceed 60 feet (18.29 meters), refer to Illus. B below. This calculation compensates for the use of a maximum of three (3) elbows including the two (2) elbows creating the 180°...
  • Page 18 Illus. C shows the minimum cross section area for horizontal multiple dryer venting. These figures must be increased in proportion if the main duct run from the last dryer to where it exhausts has numerous elbows or is unusually long. JLA Limited 113161 - 14...
  • Page 19 IMPORTANT: For extended ductwork runs, the cross section area of the duct can only be increased to an extent. For extended ductwork runs, a professional heating, ventilating, and air-conditioning (HVAC) firm should be consulted for proper venting information. VERTICAL VENTING Illus.
  • Page 20: Electrical Information

    VOID THE WARRANTY. NOTE: Component failure due to improper voltage application will VOID THE WARRANTY. NOTE: The manufacturer reserves the right to make changes in specifications at any time without notice or obligation. JLA Limited 113161 - 14...
  • Page 21 2. Electrical Service Specifications a. Gas and Steam Models Only ELECTRICAL SERVICE SPECIFICATIONS (PER DRYER) IMPORTANT: 208 VAC AND 230/240 VAC ARE NOT THE SAME. When ordering, specify exact voltage. NOTES: When fuses are used they must be dual element, time delay, current limiting, class RK1 or RK5 ONLY .
  • Page 22 3ø 4 or 3 3ø — — 3ø 3ø 4 or 3 — — 3ø 4 or 3 3ø 4 or 3 — Check your national and local code for breaker and wire size 1/7/15 JLA Limited 113161 - 14...
  • Page 23 ELECTRICAL SERVICE SPECIFICATIONS (PER DRYER) SERVICE WIRE OVEN APPROX. AMP DRAW CIRCUIT PHASE VOLTAGE SERVICE BREAKER 60 Hz 50 Hz REVERSING — 3ø 3ø — 3ø 3ø — — 3ø 18.5 — 3ø 3ø — 3ø 3ø — — 3ø 3ø...
  • Page 24 Single-Phase Electrical Lead Connections White or Red Black Green Neutral Positive Ground or L2 FOR 110V APPLICATIONS FOR 208-240V APPLICATIONS A ground lug is provided in the rear electrical box to connect your service ground. JLA Limited 113161 - 14...
  • Page 25 2) 3-Phase (3ø) Wiring Connections/Hookup The electrical connections on ALL 3-phase (3ø) gas and steam dryers are made into the rear service box located at the upper left area of the dryer. The electrical connections are made at the power distribution block located in the service box.
  • Page 26: Gas Information

    The adjustment or conversion of dryers in the field for elevations over 2,000 feet (609.6 meters) is made by changing each burner orifice. If this conversion is necessary, contact the distributor who sold the dryer or contact JLA. JLA Limited...
  • Page 27 IMPORTANT: THIS GAS DRYER IS NOT PROVIDED WITH AN INTERNAL GAS SUPPLY SHUTOFF AND AN EXTERNAL GAS SUPPLY SHUTOFF MUST BE PROVIDED. 2. Technical Gas Data a. Gas Specifications TYPE OF GAS NATURAL LIQUID PROPANE Manifold Pressure* 3.5 inches W.C. 8.7 mb 10.5 inches W.C.
  • Page 28 NOTE: Undersized gas supply piping can create a low or inconsistent pressure, which will result in erratic operation of the burner ignition system. IMPORTANT: The dryer is not provided with an internal gas shutoff and an external gas shutoff must be provided. JLA Limited 113161 - 14...
  • Page 29 Consistent gas pressure is essential at ALL gas connections. It is recommended that a 3/4-inch (19.05 mm) pipe gas loop be installed in the supply line servicing a bank of dryers. An in-line pressure regulator must be installed in the gas supply line (header) if the (natural) gas pressure exceeds 12.0 inches (29.9 mb) of water column (W.C.) pressure.
  • Page 30: Steam Information

    Clean, dry steam must be provided to the dryer. IMPORTANT: Steam coil failure due to water hammer by wet steam will VOID THE WARRANTY. JLA Limited 113161 - 14...
  • Page 31 a. The presence of condensate in the steam supply line will cause water hammer and subsequent heat exchanger (steam coil) failure. The steam supply connection into the main supply line must be made with a minimum 10-inch (25.4 cm) riser. This will prevent any condensate from draining towards the dryer. b.
  • Page 32 It is suggested that a regulator/filter gauge arrangement be added to the compressed air line just before the dryer connection. This is necessary to ensure that correct and clean air pressure is achieved. JLA Limited 113161 - 14...
  • Page 33 5. Steam Damper System Operation The steam damper, as shown in the illustration below, allows the coil to stay constantly charged eliminating repeated expansion and contraction. When the damper is opened, the air immediately passes through the already hot coil, providing instant heat to start the drying process. When the damper is closed, ambient air is drawn directly into the basket (tumbler), allowing a rapid cool down.
  • Page 34 6. Steam Damper Air Piston (Flow Control) Operation Adjustment Damper operation was tested and adjusted prior to shipping at 80 psi (5.51 bar). If damper air adjustment is necessary, locate the flow control valve and make the necessary adjustments as noted below. JLA Limited 113161 - 14...
  • Page 35: Preparation For Operation / Start-Up

    I. PREPARATION FOR OPERATION / START-UP The following items should be checked before attempting to operate the dryer: 1. Read ALL “CAUTION,” “WARNING,” and “DIRECTION” labels attached to the dryer. 2. Check incoming supply voltage to be sure that it is the same as indicated on the dryer data label. 3.
  • Page 36: Preoperational Test

    NOTE: The sail switch can be checked for proper operation by opening the lint door while heating circuit (gas burner/electric oven) is active (on). The heating unit should shut off within a few seconds. If not, make necessary adjustments to the sail switch. JLA Limited 113161 - 14...
  • Page 37: Preoperational Instructions

    5. Make a complete operational check of ALL operating controls. NOTE: If computer program changes are required, refer to the computer programming section of the manual supplied with the dryer. 6. The dryer should be operated through one (1) complete cycle to ensure that no further adjustments are necessary and that ALL components are functioning properly.
  • Page 38 1. Turn drying timer knob for a time of 20 minutes. 2. Select “High Temp.” 3. Push “Push to Start” button. 4. To stop dryer, open the main door. Spin and dwell (stop) times are adjustable at the reversing timer. JLA Limited 113161 - 14...
  • Page 39: Shutdown Instructions

    L. SHUTDOWN INSTRUCTIONS If the dryer is to be shut down (taken out of service) for a period of time, the following must be performed: 1. Discontinue power to the dryer either at the external disconnect switch or the circuit breaker. 2.
  • Page 40: Service / Parts Information

    JLA Parts Department for a distributor in your area. Parts may also be purchased directly from JLA Parts Department by calling 01422 822282 or you may FAX in your order at 01422 824390.
  • Page 41: Warranty Information

    NOTE: Be sure to include the installation date when returning the warranty card(s). B. WARRANTY For a copy of the JLA commercial warranty covering your particular dryer(s), contact the JLA distributor from whom you purchased the equipment and request a dryer warranty form. If the distributor cannot be contacted or is unknown, warranty information can be obtained from JLA by contacting the JLA Warranty Department.
  • Page 42: Routine Maintenance

    NOTE: The frequency of cleaning the lint screen can best be determined from experience at each location. WEEKLY Clean lint accumulation from lint chamber, thermostat, and microprocessor temperature sensor (sensor bracket) area. WARNING: TO AVOID THE HAZARD OF ELECTRICAL SHOCK, DISCONTINUE ELECTRICAL SUPPLY TO THE DRYER. JLA Limited 113161 - 14...
  • Page 43: Adjustments

    DO NOT have a grease fitting. Provisions are made in the bearing housing for the addition of a grease fitting, which can be obtained elsewhere, or from JLA by ordering kit Part No. 882159, which includes two (2) fittings.
  • Page 44: Data Label Information

    SECTION VII DATA LABEL INFORMATION When contacting JLA, certain information is required to ensure proper service/parts information from JLA. This information is on the data label, affixed to the left side panel area behind the top control (access) door. When contacting JLA please have the model number and serial number available.
  • Page 45: Reversing Timer Spin / Dwell Adjustments

    SECTION VIII REVERSING TIMER SPIN / DWELL ADJUSTMENTS (FOR NON-COIN MECHANICAL TIMER MODELS ONLY) Dual timer models with “reversing option” have an electric reversing timer in the electric service box, which is located in the upper rear area of the dryer. Both the dwell (stop) time and basket (tumbler) spin time are adjustable by mode selection switches located on the electronic timer (as noted in the illustration below).
  • Page 46 JLA Part No. 113161 14 - 01/08/15...

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