ete 2335400-1 Manual

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Semi-Automatic High Voltage Cable

Preparation Machine (PN 2335400-1)

SAFETY PRECAUTIONS - READ THIS FIRST! ..................................................................... 2

SAFETY PRECAUTIONS - AVOID INJURY - READ THIS FIRST! ...................................... 3

INTRODUCTION .................................................................................................................. 4

SAFETY ................................................................................................................................ 5

Standards ....................................................................................................................... 5

Ear and eye protection ................................................................................................... 5

Safety covers and guards .............................................................................................. 6

Power connections ......................................................................................................... 6

Safety interlocks ........................................................................................................... 11

Emergency stop switch ................................................................................................ 14

DESCRIPTION ................................................................................................................... 15

Machine overview ........................................................................................................ 15

Specifications ............................................................................................................... 17

Major components ........................................................................................................ 18

RECEIVING INSPECTION AND INSTALLATION ............................................................. 28

Receiving inspection .................................................................................................... 28

Installation .................................................................................................................... 34

OPERATION ...................................................................................................................... 39

Overview ...................................................................................................................... 39

User interface ............................................................................................................... 40

Initial startup ................................................................................................................. 59

Processing ................................................................................................................... 59

MAINTENANCE ................................................................................................................. 71

Daily maintenance ........................................................................................................ 71

Monthly maintenance ................................................................................................... 72

Tooling changeover ...................................................................................................... 72

Preventive maintenance ............................................................................................... 80

TROUBLESHOOTING ....................................................................................................... 80

REPLACEMENT AND REPAIR ......................................................................................... 81

Sensor replacement ..................................................................................................... 82

DECOMMISSIONING ......................................................................................................... 83

REVISION SUMMARY ....................................................................................................... 83

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

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visit our website at www.te.com.

Customer Manual

409-35011

1 OCT 2021

Rev D

1 of 83

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Page 1: Table Of Contents
Customer Manual Semi-Automatic High Voltage Cable 409-35011 Preparation Machine (PN 2335400-1) 1 OCT 2021 Rev D SAFETY PRECAUTIONS — READ THIS FIRST! ..............2 SAFETY PRECAUTIONS — AVOID INJURY — READ THIS FIRST! ........3 INTRODUCTION ........................4 SAFETY ..........................5 Standards ........................
Page 2: Safety Precautions - Read This First
409-35024 SAFETY PRECAUTIONS — READ THIS FIRST! IMPORTANT SAFETY INFORMATION NOTE DANGER Keep all decals clean and legible, and replace them when necessary. Inspect the tool and jaws/dies before each use. Replace any worn or damaged parts. A damaged or improperly assembled tool can break and strike nearby personnel.
Page 3: Safety Precautions - Avoid Injury - Read This First
409-35011 SAFETY PRECAUTIONS — AVOID INJURY — READ THIS FIRST! Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation. However, certain safety precautions must be taken by the operator and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application equipment must be operated in a dry, dust-free environment.
Page 4: Introduction
This manual contains the safety, installation, setup, operation, and maintenance procedures for the TE Connectivity High Voltage Cable Preparation (HV-CP) machine; part number 2335400-1 (Figure 1). Throughout this manual the left, right, and front side of the machine are defined as shown in Figure 1.
Page 5: Safety
409-35011 The HV-CP is a semi-automatic, programmable, stand-alone machine designed to strip the cable jacket, braid, and dielectric foil from round, multi-layer cables (Figure 2) in preparation for the application of crimped terminals. Figure 2: Stripping a cable The machine can process cables with conductor cross-sectional areas ranging from 10mm to 120mm (8.8mm to 23mm outside diameter).
Page 6: Safety Covers And Guards
409-35011 Safety covers and guards DANGER Operating the machine with missing or removed components can result in moderate or severe injury, including death. DANGER Moving parts can crush and cut. DANGER Do not operate the equipment without guards in place. All safety guards and doors must be in place and securely closed before operating the machine.
Page 7 409-35011 To provide a safe condition for maintenance or repair, rotate the main power switch to the OFF position (as shown in Figure 4) and lock it there by inserting a padlock (not included) into the locking locations. Figure 4: Locking out electrical power = 4-8 mm [0.16-0.31 in] ≤...
Page 8 409-35011 Pneumatic connections Pneumatic power disconnect A manually operated main air disconnect valve is located on the left side of the machine, below the main electrical power switch. The main air valve will exhaust all residual air from the machine when turned from the Supply (SUP) position (Figure 5) to the Exhaust (EXH) position (Figure 6).
Page 9 409-35011 The valve can be locked in the EXH position (Lock Out/Tag Out) for maintenance or repair by inserting a padlock (not included) into the locking location (Figure 6). Figure 6: Main air disconnect valve in EXH position Indicator shows EXH position Install Lock Out/Tag Out padlock here 9 of 83 Rev D...
Page 10 409-35011 Airlock Valve If the incoming air supply volume is inadequate, the cable grip force can be reduced during the vacuum cycle. The airlock valve maintains the grip pressure to prevent the cable from slipping in the gripper jaws (Figure 7). It also allows the cable grip to be released, if the guard door is opened and the red button on top of the airlock valve is pressed.
Page 11: Safety Interlocks
409-35011 Safety interlocks The machine has safety interlocks in two locations:  Under the sliding top guard at the front-left corner of the chassis  The top-left inside corner of the scrap door Sliding door interlock The interlock located under the sliding door (Figure 8 and Figure 9) is monitored by a dedicated safety relay.
Page 12 409-35011 Figure 9: Top guard interlock open 12 of 83 Rev D...
Page 13 409-35011 Scrap door interlock Interrupting the scrap door interlock (Figure 10) disables the vacuum system. It does not disable the servos or drop the air pressure. CAUTION Do not open or empty the scrap bin while a cable prep cycle is in progress. NOTE Resetting an interlock does not automatically restart the machine.
Page 14: Emergency Stop Switch
409-35011 Emergency stop switch The Emergency Stop (E-STOP) switch is mounted on the top panel of the machine, in the lower left corner (Figure 11). It is clearly visible, but each operator must note the location and understand the operation of the E-STOP control in case of an emergency. Pressing the switch does the following: ...
Page 15: Description
409-35011 DESCRIPTION Machine overview Rotating stripping head The HV-CP is fitted with three blades, three cutting wheels, and a mandrel. This offers many advantages, such as precision centering, braid flaring, and matched toolsets for repeatable processing. The rotating blades cut the entire circumference of the insulation with precision. Multi-step stripping The HV-CP processes multi-layered conductors in steps that can be programmed in any order.
Page 16 409-35011 Labeling A label on the left side of the machine (Figure 12) provides the machine part number, serial number, manufacture date, and electrical specifications (Figure 13). Figure 12: Location of label Figure 13: Label 16 of 83 Rev D...
Page 17: Specifications
409-35011 Specifications Table 2: Requirements Voltage 200-265VAC Frequency 50/60Hz Electrical Circuit Single phase Current 10 Ampere Min machine working pressure 0.62 MPa [90 psi] Min air volume 570 liters/min [20 cfm] Max (preferred) machine working pressure 0.69 MPa [100 psi] Max supply line pressure 0.83 MPa [120 psi] Ambient temperature for operation...
Page 18: Major Components
409-35011 Major components Monitor The touch screen monitor is the key interface with the machine. The viewing angle can be adjusted (see Figure 14) by loosening the knobs on either side of the cross-bar, rotating the bar and then tightening the knobs.
Page 19 409-35011 Gripper The gripper clamps and accurately positions the cable during the cycle. After the sequence is initiated, the actuator brings the gripper jaws closer together (Figure 15) until the cable is securely held. In response to the process parameters, the gripper moves the end of the cable to the correct location with respect to the blades and rollers (Figure 16).
Page 20 409-35011 Airlock valve The airlock valve (Figure 7) is designed to improve the performance of the machine by maintaining the grip pressure at all times. If the incoming air supply volume is inadequate, the cable grip force can be reduced during the vacuum cycle. It also allows the cable grip to be released, if the guard door is opened and the red button on top of the airlock valve is pressed.
Page 21 409-35011 Mandrel Providing support for the braid to be cut without affecting the inner insulation is the key function of the mandrel (Figure 18). This component, like the contour blades, is sized specifically for each cable size and should be paired accordingly (see Table 4 for tooling specifications). During a standard cycle, the mandrel is inserted under the braid and over the inner insulation.
Page 22 409-35011 Cable Tunnel This feature of the machine ensures that the cable is centered in the grippers during the cycle and directs the end of the cable to the cable sensor. It consists of top and bottom portions to direct the cable end fully (Figure 20).
Page 23 409-35011 Scrap bin The machine has an integral vacuum that draws the process scrap (insulation, foil, braid) into a removable scrap bin (Figure 22). During routine processing, the scrap bin must be removed and emptied to prevent blockage of the vacuum duct. A warning message and the Trash Full indicator on the machine status screen indicate when the scrap bin is full.
Page 24 409-35011 Electrical enclosure and panels The electrical enclosure and panels (Figure 24) contains all of the electrical components (servo motor drives, logic controllers, safety relays, etc.) for controlling the machine. DANGER The electrical enclosure contains no user-serviceable parts. Do not open the door. Opening this door always presents the danger of electrical shock and must be performed only by qualified personnel.
Page 25 409-35011 Utility alcove On the left side panel of the machine (Figure 25), a recessed area (utility alcove) contains the pneumatic supply assembly, main disconnect and power cord, two USB 3.0 ports and one RJ-45 connector (Figure 26). Figure 25: Location of utility alcove Figure 26: Contents of utility alcove USB 3.0 ports (2) Main power disconnect...
Page 26 409-35011 This machine transmits data over the ethernet using Message Queuing Telemetry Transport (MQTT), a publish-subscribe based messaging protocol. By implementing an MQTT message reader, a customer can have everything needed to track the process in many ways and permanently store that data for future reference.
Page 27 409-35011 Table 4: Tooling specifications Outer Core Manual Conductor Contour Cutting Cable size diameter diameter override diameter Mandrel blade kit wheel kit mm² [AWG] (3 blades) (3 wheels) 10 [8] 8.8 (-0.6) 6.0 (-0.6) 2360456-1 2364113-1 16 [6] 10.2 (-0.6) 7.2 (-0.6) 2360456-2 2364113-2...
Page 28: Receiving Inspection And Installation
409-35011 RECEIVING INSPECTION AND INSTALLATION Receiving inspection The machine is thoroughly inspected during and after assembly. Before it is packed for shipment, a final series of tests and inspections are made to ensure proper functioning. 1. After the machine is received at the facility of use, compare it to Figure 28. Make note of any differences.
Page 29 409-35011 2. Uncrate the machine where the light is sufficient for careful examination. 3. Remove the heat seal bag. 4. Remove the four lag bolts securing the mounting plates to the pallet. 5. Examine the machine for any signs of damage during shipping. Document your findings. 6.
Page 30 409-35011 9. Remove the tie-wraps from the door weights on the left side (Figure 31) and the right side (Figure 32). Figure 31: Left door weight Figure 32: Right door weight 10. Remove the tie-wraps holding the top guard in place (Figure 33). Figure 33: Top guard tie-wraps 30 of 83 Rev D...
Page 31 409-35011 11. Remove the plate securing a pin to one of the cutting arms (Figure 34). Figure 34: Plate securing a pin to one of the cutting arms 12. Remove the tie-wrap holding the wire pull actuator in place (Figure 35 and Figure 36). Figure 35: Cable tunnel (top view) Figure 36: Cable tunnel (side view) 31 of 83...
Page 32 409-35011 13. Remove the tie-wrap holding the electrical enclosure key in place (Figure 37). Store the key in a safe location. 14. Remove the tie-wrap holding the main air disconnect valve in the EXH position (Figure 37). Figure 37: Electrical enclosure key and main air disconnect valve Main air disconnect valve Electrical enclosure key 15.
Page 33 409-35011 16. Remove tie-wraps holding the left and right cable gate cylinders in fixed positions (Figure 39 and Figure 40). Figure 39: Left cable gate cylinder Figure 40: Right cable gate cylinder 17. Verify that all components are secure. 18. Check all wiring for loose connections, frayed or broken wires and damaged insulation. 19.
Page 34: Installation
409-35011 Installation 1. With the machine in the production location, use a bubble level to level the machine by adjusting the four supplied foot levelers. 2. Connect the pneumatic supply to the port provided in the utility alcove in the left side panel of the machine.
Page 35 409-35011 5. At the main disconnect, install a customer-supplied three-conductor power cord rated for the supply voltage and current capacity. Before connecting the power cord, you must disassemble the main disconnect (Figure 42) Figure 42: Main power disconnect switch 35 of 83 Rev D...
Page 36 409-35011 6. Open the disconnect enclosure as shown in Figure 43. a. Remove the dial screw. b. Remove the dial. c. Remove the two faceplate screws. d. Remove the faceplate. e. Remove the two cover screws. Remove the cover. Figure 43: Disassembling the disconnect enclosure Dial screw, 0.6 Nm [5.31 lb-in] Faceplate screws (x2), ST 3.9 x 19, 1 Nm [8.85 lb-in] Cover screws (x2), 1.2 Nm [10.62 lb-in]...
Page 37 409-35011 7. Feed the power cord through the cable gland at the bottom of the disconnect enclosure (Figure 44). 8. Connect line conductors to main disconnect switch terminals (Figure 44). Figure 44: Interior of disconnect enclosure N or L2 Ground Power cord cable gland 37 of 83 Rev D...
Page 38 409-35011 9. After installing the power cord (Figure 45), tighten the cable gland to secure the cord. Figure 45: Disconnect enclosure with power cord installed 10. Reassemble the disconnect enclosure by reversing step 6. 38 of 83 Rev D...
Page 39: Operation
409-35011 OPERATION Overview Standard operation includes a series of automated functions: 1. Cutting and stripping the outer insulation 2. Flaring the braid 3. Inserting the mandrel 4. Cutting and stripping the braid 5. Cutting and stripping the inner insulation Before the machine can operate, at least one article must be created. These functions can be created and modified by means of the User Interface (see section 5.2).
Page 40: User Interface
409-35011 User interface The HV-CP monitor displays the software for creating and using different articles. The user interface (UI) software has one main screen, identified as the Production Screen (Figure 46). This screen is most-used when operating the HV-CP. Toolbar To expand the toolbar in the UI, touch the menu expand/collapse arrow (Figure 46).
Page 41 409-35011 Touching the Control Panel icon on the toolbar (Figure 47) displays the Control Panel. Figure 48 shows the control panel icons that are used by the HV-CP administrator. Figure 48: Control panel Selecting a language To pick a language, complete the following steps. 1.
Page 42 409-35011 Setting the date and time 1. To set the time, touch the Date/Time icon. The clock is displayed (Figure 50). Figure 50: Setting the time 2. Use the up and down arrow buttons (Figure 50) to set the time. 3.
Page 43 409-35011 7. To set the time zone, touch the Time Zone tab. The time zone is displayed (Figure 52). Figure 52: Setting the time zone 8. Touch the drop-down arrow and select a time zone from the menu. 9. Touch the SET button to save. 43 of 83 Rev D...
Page 44 409-35011 Adding users Administrators can add new users on the Users screen (Figure 53). This screen can be accessed by touching Users on the Control Panel (Figure 48). Figure 53: Users screen Add New User button Down-arrow button Change Password button Delete button Permissions buttons 1.
Page 45 409-35011 5. Touch the Add User button. Changing passwords and deleting users From the Users screen, you can also change a user’s password or delete a user. 1. Touch the down-arrow button to the right of the User Name field (Figure 53). A list of users is displayed.
Page 46 409-35011 Table 6 lists recommended permission levels, based on operator and administrator needs. Table 6: Recommended permissions User Permissions Operator can . . .  Use the HV-CP in production mode  Operator A No permissions Turn Auto Start on and off ...
Page 47 409-35011 Configuring remote support Remote support gives engineers full access and functionality of the machine over the network. It is used only with machines on the TE network. 1. On the Control Panel, touch the Network icon (Figure 55). Figure 55: Remote Support and Network icons 1.
Page 48 409-35011 Configuring locale settings Touch the Locale icon on the Control Panel to configure the locale settings (Figure 57). Figure 57: Locale settings dialog Table 7 describes the locale settings. Table 7: Locale settings Setting Description Thousands separator Selects the character displayed between groups of digits in large numbers. Decimal symbol Selects the character displayed between the ones digit and the tenths digit.
Page 49 409-35011 Maintenance Touching Maintenance icon on the Control Panel displays the Maintenance screen (Figure 58). The tabs on this screen enable authorized users to view information about the system and perform data maintenance. Figure 58: Maintenance screen Table 8 describes the tabs on the Maintenance screen. Table 8: Maintenance tabs Description About...
Page 50 409-35011 Inserting a USB flash drive The Version and Article Database tabs require the use of a USB flash drive. To use these features, insert the flash drive into one of the USB ports located in the utility alcove (Figure 59). Figure 59: Location of USB ports 50 of 83 Rev D...
Page 51 409-35011 Exporting version information You can export software version information to a USB flash drive. 1. Insert a flash drive into one of the USB ports (see Inserting a USB flash drive on page 50). 2. On the Control Panel, touch the Maintenance icon. The Maintenance screen is displayed with the About tab selected.
Page 52 409-35011 Resetting zero positions This tab has buttons that reset the zero positions for the blades, gripper, and mandrel (Figure 61). Touch the appropriate button and follow the on-screen instructions. Figure 61: Reset Zero tab 52 of 83 Rev D...
Page 53 409-35011 The tooling change tool (Figure 62) is required for the Reset Zero process. Insert the pin into the calibration hole (Figure 63). Figure 62: Tooling change tool (PN 2361560-1) Figure 63: Calibration hole 53 of 83 Rev D...
Page 54 409-35011 Article database Articles and can be exported from the HV-CP to a USB flash-drive and then imported to other HV-CP machines. This allows you to save all process parameters for a given article. The files can also be emailed and copied to other USB flash-drives, allowing for quick transfer of programs from machine to machine.
Page 55 409-35011 8. Select what you want to export.  To select all existing articles, touch the Backup All Articles button.  To select a single article: a. Touch the down-arrow icon to the right of the Article field. A list of articles is displayed. b.
Page 56 409-35011 11. Enter the name of the file on the flash drive where the article data will be saved (Figure 66). NOTE The file name must end with the JSON extension. For example, if you want to export the article data to a file named Example, you must enter: Example.json CAUTION A date stamp is automatically added to the filename, as shown in Figure 66.
Page 57 409-35011 Importing an article To import an article, complete the following steps. 1. Insert the flash drive containing the exported article into one of the USB ports (see Inserting a USB flash drive on page 50). 2. On the Article Database tab (Figure 64), touch the Import Article button. ...
Page 58 409-35011 Configuring network settings Touching the Network tab on the Tool Bar displays the network configuration screen. This screen has four tabs  Configuration (selected by default)  Proxy  Status  These tabs are used to configure the HV-CP on your LAN. Features of the HV-CP that require this functionality are ...
Page 59: Initial Startup
409-35011 Initial startup Powering up The main power disconnect is mounted on the left side of the machine (see Figure 4). Turning the switch to the OFF position disconnects the incoming power. It can be locked out for safety and security purposes.
Page 60 409-35011 Selecting an article To select an article, complete the following steps. 1. In the upper left corner of the screen, touch the menu button to the left of the Name field (Figure 69). A menu is displayed, listing the names of existing cables on the machine. 2.
Page 61 409-35011 In the steps that follow, enter or change values as needed. If a field has a menu button (see Figure 69), touch that button to display a menu of available values. 2. Enter a unique name for the article (up to 25 characters). 3.
Page 62 409-35011 4. In the Blade Guides field (Figure 73), select No Blade Guides Installed. Figure 73: Blade Guides field NOTE Blade Guides are for specific applications. Do not use them unless TE engineering recommended doing so. Contact TE Application Tooling Engineering for questions regarding Blade Guides. 5.
Page 63 409-35011 6. Calculate the final braid length by subtracting the braid strip length from the outer insulation strip length. This is shown in the on-screen keyboard when the braid length field is selected (Figure 76).  The final braid length must be 3 mm or greater. ...
Page 64 409-35011 Adjusting an article Articles may require adjustment to improve the quality of the preparation. Users must have Operator D level permissions (see Table 6) to adjust an article. 1. On the right side of the Production screen, in the Operational Mode box, touch the radio button to select Setup Mode (Figure 78).
Page 65 409-35011 3. On the right side, use the up and down Diameter Adjustment arrows (Figure 80) to set the blade and cutting wheel depths. Figure 80: Standard settings Standard settings Advanced settings Diameter adjustment arrows NOTE The wrench icon with no + is highlighted in blue, indicating that Standard Settings is selected (and Advanced Settings is not). 4.
Page 66 409-35011 Advanced Settings The Advanced Settings option if additional adjustments are necessary after all adjustments in the standard setup mode have been attempted. The parameters that can be edited for each step in the process are displayed when that step is selected in the Process Steps box (Figure 79). To select Advanced Settings, touch the Wrench + icon.
Page 67 409-35011 Insulation – Fine Cut Figure 82 shows the advanced settings for Insulation – Fine Cut. Figure 82: Advanced settings for Insulation – Fine Cut The advanced settings for Insulation – Fine Cut are listed in Table 11. These settings all relate to the current diameter, which is controlled by the Settings for each process step (Figure 80).
Page 68 409-35011 Braid – Flare Braid Figure 84 shows the advanced settings for Braid – Flare Braid. Figure 84: Advanced settings for Braid – Flare Braid The advanced settings for Braid – Flare Braid are listed in Table 13. These settings all relate to the current diameter, which is controlled by the Settings for each process step (Figure 80).
Page 69 409-35011 Braid – Pull Figure 86 shows the advanced settings for Braid – Pull. Figure 86: Advanced settings for Braid – Pull The advanced settings for Braid – Pull are listed in Table 15. These settings all relate to the current diameter, which is controlled by the Settings for each process step (Figure 80).
Page 70 409-35011 Deleting an article To delete an article, complete the following steps. 1. Touch the menu button. 2. Select the article. 3. Touch the Delete Article button. NOTE Deleting an article is not reversible. Production status In the upper right corner of the Production screen, the Article Status and Machine Status areas (Figure 88) provide individual status indicators for key functions of the machine and the article.
Page 71: Maintenance
409-35011 MAINTENANCE Daily maintenance  All surfaces should be kept clean and free of dust buildup. Remove accumulated dirt and debris with a soft brush. Use a vacuum to remove accumulated dirt and debris from the left and right linear actuators (Figure 89).
Page 72: Monthly Maintenance
409-35011 Monthly maintenance Clean and lubricate the following components with NLGI#2 EP grease:  Sliders (door counterweights)  Change arm assemblies Tooling changeover DANGER Tightening or loosening bolts on the face of the pulleys can cause the mechanism to move. Be careful where you place your hands when changing tooling.
Page 73 409-35011 The mandrel changeover tool (2359204-1) is kept in the tooling holder (Figure 91). Figure 91: Mandrel changeover tool in the tooling holder Preparing the machine for tooling changeover 1. Touch the Tool Change button (Figure 92). The machine retracts the wire clamp and cable sensor. The mandrel moves forward to its farthest outward position.
Page 74 409-35011 3. Rotate the main air valve to the EXH position (as shown in Figure 6) and lock it there by installing a padlock in the locking location. Complete the Lock Out/Tag Out procedure (steps 2 and 3) before you begin the tooling changeover. Removing a quick-change arm assembly 4.
Page 75 409-35011 6. With one hand, grasp the locking slide (Figure 94) and pull it away from the pivot pin (Figure 95). Figure 94: Quick-change arm assembly Locking slide Cutting arm Pivot pin Figure 95: Pulling the locking slide 75 of 83 Rev D...
Page 76 409-35011 7. With the other hand, carefully pull on the cutting arm to slide the quick-change arm assembly off the pivot pin (Figure 96). Figure 96: Sliding the assembly off the pivot pin Replacing the contour blades DANGER The contour blades are extremely sharp. Handle with caution. 1.
Page 77 409-35011 NOTE The rear of the contour blade has a small notch. You can help lift the rear of the contour blade by using a small screwdriver to pry at that notch. 5. Place a new blade over the dowel pins and tighten the screw securely. 6.
Page 78 409-35011 Replacing the mandrel 1. Prepare the machine (see Preparing the machine for tooling changeover on page 73). 2. Retrieve the mandrel changeover tool (Figure 99) from the tooling holder (Figure 91) Figure 99: Mandrel changeover tool (2359204-1) 3. Place the mandrel changeover tool onto the mandrel (Figure 100). You will feel engagement as the wings of the tool go into the slots in the machine.
Page 79 409-35011 After tooling changeover 1. Remove the padlock from the main power switch (Figure 4) and turn the switch back to the ON position. 2. Remove the padlock from the main air valve (Figure 6) and turn the switch back to the ON position. 3.
Page 80: Preventive Maintenance
409-35011 Preventive maintenance Inspect the belts for cracks, missing teeth, or missing pieces every 250,000 cycles. DANGER Always turn off and lock out the main power disconnect and the pneumatic shutoff before performing maintenance on the machine. TROUBLESHOOTING Perform troubleshooting in accordance with Table 16. Table 16: Troubleshooting Problem Probable cause...
Page 81: Replacement And Repair
409-35011 REPLACEMENT AND REPAIR The parts listed in Table 17 are customer-replaceable. Stock and control a complete inventory to prevent lost time when replacement of parts is necessary. Order replacement parts through your TE representative. You can also order parts by any of the following methods: ...
Page 82: Sensor Replacement
409-35011 Sensor replacement Six sensors monitor the position of the various actuators in the machine. Five of the sensors (Figure 102) are customer-replaceable. (The Braid Wiper Retract sensor is located inside the machine and is not customer- replaceable.) You might have to remove the top rear cover of the machine to replace these sensors. Figure 102: Sensor locations Cable gate open sensor #1 Cable gate closed sensor...
Page 83: Decommissioning
409-35011 DECOMMISSIONING A decommissioned machine must be returned to TE Connectivity for proper disposal. In compliance with the regulations in force in the country where the machine is used, the user must make sure that waste produced during operation is correctly disposed. Disposal of lubricants and removed parts must be carried out in compliance with the standards in force in the country where the tool is used.