1. Manuals
  2. Brands
  3. Mul-t-lock Manuals
  4. Locks
  5. Padlocks NE Series
  6. Service manual

Mul-t-lock Padlocks NE Series Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Padlocks
Service Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Padlocks NE Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Mul-t-lock Padlocks NE Series

Summary of Contents for Mul-t-lock Padlocks NE Series

  • Page 1 Padlocks Service Manual...

  • Page 2: Table Of Contents

    Table of Contents Series Padlock NE10L; NE12L; NE14L ................................NE10H; NE12H; NE14H ................................Disassembly - NE10L, NE12L, NE14L; NE10H, NE12H, NE14H .............. Assembly - NE10L, NE12L, NE14L; NE10H, NE12H, NE14H ..............NE8G ........................................NE10G ........................................Disassembly - NE8G; NE10G ............................Assembly - NE8G;...

  • Page 3: Ne Series Padlock

    Series Padlock NE10L; NE12L; NE14L Part Part number Part Part number Padlock body 10 - 28500141 Slotted head screw M3X4 31810304 12 - 28500161 14 - 28500181 Shackle 10 - 28500142 Cylinder holder 28500146 12 - 28500162 14 - 28500182 Shackle adaptor 10 - 28500147 Ball St.

  • Page 4: Ne10H; Ne12H; Ne14H

    Series Padlock NE10H; NE12H; NE14H Part Part number Part Part number Padlock body 10 - 28500151 Slotted head screw M3X4 31810304 12 - 28500171 14 - 28500191 Shackle 10 - 28500142 Cylinder holder 28500146 12 - 28500162 14 - 28500182 Shackle adaptor 10 - 28500147 Ball St.

  • Page 5: Disassembly - Ne10L, Ne12L, Ne14L; Ne10H, Ne12H, Ne14H

    Service Instructions Disassembly - NE10L, NE12L, NE14L; NE10H, NE12H, NE14H • Remove bumper (6). Use flat screwdriver to remove slotted head screw (7). • Unlock the padlock with the operating key. Pull out the shackle (2) and shackle adaptor (3) until threaded plug (4) hole is not blocked. • Use standard M3 screw to remove the threaded plug (4). Note: For convenience removal/insertion of the threaded plug use long screw (15-20mm). Screw only few turns and pull it out. M3 Screw...
  • Page 6 • Take out cylinder (11) and cylinder holder (8). • Remove activator cam (5) and the two steel balls (9). • Remove cylinder (11) from cylinder holder (8). • Remove shutter (10) and spring (12). • Remove shackle (2) and shackle adaptor (3).

  • Page 7: Assembly - Ne10L, Ne12L, Ne14L; Ne10H, Ne12H, Ne14H

    Service Instructions Assembly - NE10L, NE12L, NE14L; NE10H, NE12H, NE14H • Insert shackle adaptor (3) and shackle (2) into padlock body as illustrated. • Insert two steel balls (9). • Insert activator cam (5) as described in diagram 5A. Note: Activator cam (5) is not symmetrical. Smaller groove toward the longer leg of the shackle • Assemble shutter (10) and spring (12) in cylinder holder (8).
  • Page 8 • Insert cylinder (11) with cylinder holder into padlock. With operating key verify proper operation of the padlock. • Lift the shackle (2) and shackle adaptor (3) until threaded plug hole is not blocked. • Push threaded plug (4) all the way in as illustrated. Remove the M3 screw. Note: For convenience removal/insertion of the threaded plug use long screw (min. 15-20mm). Screw only few turns. M3 Screw • Lock the padlock and remove operating key. • Use flat screwdriver to screw slotted head screw (7). • Assemble bumper (6).

  • Page 9: Ne8G

    NE8G Padlock Part Part number Part Part number Padlock body 28500121 Phillips head screw M4X8 31330408 Shackle 28500122 Ball St. Steel 89400020 Activator cam 28500123 Cylinder holder 28500113 Cylinder assy. N.A.

  • Page 10: Ne10G

    NE10G Padlock Part Part number Part Part number Padlock body 28500131 Phillips head screw M4X8 31330408 Shackle 28500132 Ball St. Steel 89400020 Activator cam 28500133 Cylinder holder 28500113 Cylinder assy. N.A.

  • Page 11: Disassembly - Ne8G; Ne10G

    Service Instructions Disassembly - NE8G; NE10G • Unlock the padlock with operating key. • Unscrew Phillips head screw (5). • Take out cylinder (4) and cylinder holder (7). • Take out activator cam (3) and steel balls (6). • Take shackle (2) out. • Separate cylinder holder (7). Note: At this stage it is possible to rekey the cylinder.

  • Page 12: Assembly - Ne8G; Ne10G

    Service Instructions Assembly - NE8G; NE10G • Assemble cylinder holder (7). • Insert shackle (2). • Insert steel balls (6). • Insert activator cam (3) with smaller groove toward the longer leg of the shackle. See FIG 3a. Note: Activator cam (3) is not symmetrical. FIG 3a • Insert cylinder (4) and cylinder holder (7). • Tighten Phillips head screw (5). • Insert operating key and verify proper operation of the padlock.

  • Page 13: Sbne12 - Sliding Bolt

    SBNE12 - Sliding Bolt Part Part number Part Part number Padlock body 28500201 Cylinder holder 28500146 Latch 28500206 Shutter spring 28200150 Stopper pin 28500217 Shutter 28500144 Bolt 28500202 Cylinder N.A. Bumper 28500164 Stopper sprint 28500208 Activator 28500203 Latch spring 28500207...

  • Page 14: Disassembly - Sbne12

    Service Instructions Disassembly - SBNE12 • Remove the 2 bumpers (5). • Unlock the padlock with operating key. • Mount the disassembling ring on the bolt (as illustrated) and remove the bolt (4) by pulling it out. Note: Pay attention as the stopper pin might jump out. Disassembling ring • Take out the stopper pins (3) and the spring (11).
  • Page 15 • Pull out the cylinder together with the cylinder holder (7). • Pull out the activator (6). • Take out the cylinder (10) from cylinder holder (7). Note: Pay attention to shutter (9) and shutter spring (8). • If required take out latch (2) and latch sprint (12).

  • Page 16: Assembly - Sbne12

    Service Instructions Assembly - SBNE12 • Assemble shutter (9) and shutter spring (8) into cylinder holder. • Insert the cylinder (10) into cylinder holder (7). • Insert activator (6) into lock body. • Insert the cylinder (10) together with the cylinder holder (7). Note: Press latch (2) to verify engagement of the activator. • Insert the stopper pins (3) and spring (11). • Press and hold stopper pin. • While pressing insert operating key and verify proper operation of the lock.
  • Page 17 • Mount the disassembling ring on the bolt (as illustrated). • While pressing the stopper pin push the bolt (4) in. • Verify proper operation of the lock. Disassembling ring • Mount the 2 bumpers (5).

  • Page 18: Sbne10 - Sliding Bolt

    SBNE10 - Sliding Bolt Part Part number Part Part number Padlock body 28500211 Bolt 28500212 Latch 28500216 Cylinder holder 28500113 Stopper pin 28500217 Cylinder N.A. Spring 28500209 Activator 28500213 28500218 Reinforcement plate 28500214 Bumper 28500134 Latch spring 28500216...

  • Page 19: Disassembly - Sbne10

    Service Instructions Disassembly - SBNE10 • Remove the 2 bumpers (6). • Unlock the padlock with operating key. • Mount the disassembling ring on the bolt (as illustrated) and remove the bolt (7) by pulling it out. Note: Pay attention to the stopper pin as it might jump out. Disassembling ring • Take out the stopper pins (3,5) and the spring (4).
  • Page 20 • Pull out the cylinder (9) together with the cylinder holder (8). • Pull out the activator (10). Note: Pay attention to the reinforcement plate (11) • Take out the cylinder holder (8) and reinforcement plate (11). • If required take out latch (2) and latch spring (12).

  • Page 21: Assembly - Sbne12

    Service Instructions Assembly - SBNE10 • Assemble cylinder holder (8) and reinforcement plate (11). • Assemble latch spring (12) and latch (2). • Insert the activator (10). • Insert the cylinder (9) together with the cylinder holder (8). • Verify engagement of the activator with the latch. Note: Place reinforcement plate (11) as illustrated. Reinforcement plate location...
  • Page 22 • Insert pin (5), spring (4) and stopper pins (3). • Press and hold the stopper pins. • While pressing insert operating key and verify proper operation of the lock. • Mount the disassembling ring on the bolt (as illustrated). • While pressing the stopper pin push the bolt (7) in. • Verify proper operation of the lock. Disassembling ring • Mount the 2 bumpers (6).

  • Page 23: Dimensions - Neg; Nel; Neh

    Dimensions NEG, NEL, NEH Type NE8G NE10G NE10L NE12L NE14L All measurements are in millimetres Type NE10H NE12H NE14H All measurements are in millimetres...

  • Page 24: Dimensions - Sbne

    Dimensions SBNE Type SBNE10 SBNE12 All measurements are in millimetres...

  • Page 25: Series Padlock

    Series Padlock Removable shackles C10, C13 & C16 Part Part number Part Part number Shell According to finish Core C10 - 51263733 (See page 43) C13 - 51263735 C16 - 51263737 Shackle According to Set screw C10 & C13 - 31650506 clearance height (See page 43)

  • Page 26: Disassembly Instructions

    Service Instructions Disassembly • Unlock the padlock with operating key. • Use a 3/32" hex key to remove the set screw (8). • Remove shackle (2). • Take the key out. • Slide the core (7) out from protecting shield (1). • Carefully set aside the spring-loaded parts (3,4,5,6,11,12).
  • Page 27 • Turn the core upside down and pull out the cylinder so that the plastic catch can be mounted. Note: Do not pull the cylinder out of the core more than two-thirds of the way. • Mount the plastic catch and remove the cylinder. • Insert the key into the cylinder and turn it until the pins can be removed from the plug.

  • Page 28: Assembly Instructions

    Service Instructions Assembly • Insert new plug pins according to the new combination. • Insert the cylinder into the core and take out the plastic catch.
  • Page 29 • Apply silicon grease "Super Lube Plus" on parts 3,4,5 • Assemble long and short latches (3,5) and the spring (6). • Assemble thrust plate (4) over the latches. • Turn over the core and assemble shutter (11) and shutter spring (12). • Hold all part and slide the core (7) into the protecting shield (1). Note: When installed in harsh weather conditions the padlock should be serviced at least once a year including applying silicon grease "Super Lube Plus" (NSF H1) or equivalent on parts 3,4,5.

  • Page 30: Pop-Open Shackles C10, C13 & C16

    Pop-open Shackles C10, C13 & C16 Part Part number Part Part number Shell According to finish Core C10 - 51263733 (See page 43) C13 - 51263735 C16 - 51263737 Spring C10 - 29400003 Special screw 29300021 C13 - 29300102 10/32" UNF C16 - N/A Shackle According to...

  • Page 31: Disassembly Instructions

    Service Instructions Disassembly • Unlock the padlock with operating key. • Use a 3/32" hex key to remove the threaded pin (9). • Remove shackle (3) and spring (2). • Take the key out. • Slide the core (8) out from protecting shield (1). • Carefully set aside the spring-loaded parts (4, 5, 6, 7, 12, 13, 14).
  • Page 32 • Turn the core upside down and pull out the cylinder so that the plastic catch can be mounted. Note: Do not pull the cylinder out of the core more than two-thirds of the way. • Mount the plastic catch and remove the cylinder. • Insert the key into the cylinder and turn it until the pins can be removed from the plug.

  • Page 33: Pop-Open Shackle C8

    Pop-Open Shackle C8 Part Part number Part Part number Shell N.C - 28400106 Core 51263731 Black - 28400063 Spring 28404015 Special screw 29300021 10/32" UNF Shackle According to Plug According to clearance height platform (See page 43) Long latch 28400009 Hive According to platform...

  • Page 34: Disassembly Instructions

    Service Instructions Disassembly • Unlock the padlock with the operating key. • Use a 3/32" hex key to unscrew the threaded pin (9). • Remove shackle (3) and spring (2). • Take the key out. • Slide out the core (8) out from protecting shield (1). • Carefully set aside the spring-loaded parts (4, 5, 6, 7, 12, 13, 14).
  • Page 35 • Turn the core upside down and pull out the cylinder so that the plastic catch can be mounted. Note: Do not pull the cylinder out of the core more than two-thirds of the way. • Mount the plastic catch and remove the cylinder. • Insert the key into the cylinder and turn it until the pins can be removed from the plug.

  • Page 36: Conversion Between Removable Shackle And Pop-Open Shackle

    Removable/Pop-Open Shackle Conversion process To convert a removable shackle lock into a pop open shackle lock: • Change set screw (8R) to socket threaded pin (9P). • Replace removable shackle (2R) with pop-open shackle (3P). • Add hardened pin (14P) and spring (2P). To convert a pop-open shackle lock into a removable shackle lock: • Change threaded pin (9P) to set screw (8R).

  • Page 37: Single Pin

    Single Pin Part Part Part Shell Thrust plate Lower pin Locking pin Long latch Plug O - Ring Latch spring Shutter Core Shutter spring Short latch Set screw M5 Hive...

  • Page 38: Disassembly Instructions

    Service Instructions Disassembly • Unlock the padlock with operating key. • Use a 3/32" hex key to unscrew the set screw (11). • Remove locking pin (3). • Take the key out. • Slide the core (10) out from protecting shield (2). • Carefully set aside the spring-loaded parts (6,7,8,9,15,16). • Remove pins (5,12).
  • Page 39 • Turn the core upside down and pull out the cylinder so that the plastic catch can be mounted. Note: Do not pull the cylinder out of the core more than two-thirds of the way. • Mount the plastic catch and remove the cylinder. • Insert the key into the cylinder and turn it until the pins can be removed from the plug.

  • Page 40: Sbc-13 Sliding Bolt

    SBC - Sliding Bolt Part Part number Part Part number Rear protecting plate 27900009 Dust shutter 28200141 Shell N.C - 27900123 Front protecting 27900001 Black - 27900004 plate Spring 27900012 Spring 28200150 Bolt pusher 27900008 Hive According to platform Core 51263739 Adaptor 27900177...

  • Page 41: Disassembly Instructions

    Service Instructions Disassembly • Unlock the padlock with the operating key. • Mount the disassembling ring onto the bolt as illustrated (1A). • Pull the bolt (8) out. • Remove pin (6) and spring (7). • Push grooved pin (17) up while sliding the core out.
  • Page 42 • Remove grooved pin (17) and spring (19). • To take the key out, apply force on spring (18), insert screwdriver and push inside bolt pusher. • Key will return to closed position and can be taken out. • Remove pins (15) and screws (16). • Remove parts 1, 3, 4, 10, 11, 12.
  • Page 43 • Turn the core upside down and pull out the cylinder so that the plastic catch can be mounted. Note: Do not pull the cylinder out of the core more than two-thirds of the way. • Mount the plastic catch and remove the cylinder. • Insert the key into the cylinder and turn it until the pins can be removed from the plug. Assembly tip: insert latch (20) before adaptor (14).

  • Page 44: Shackles & Shells Part Numbers

    Shackle Part Numbers Removable Clearance height (E) Part number 28300002 28300019 Clearance height (E) Part number 28200067 29200004 Clearance height (E) Part number 28000083 28000084 Pop-open Clearance height (E) Part number 28400005 28400016 Clearance height (E) Part number 29400001 29400004 Clearance height (E) Part number 29300007...

  • Page 45: Series Padlock

    Series Padlock G-47 Part Part Part Cylinder Latch* Screw M4x10 Cam limiter G-47 body Shackle Cam activator Security pin Ball bearing 8mm * Elongated ball bearing...
  • Page 46 G-47P Part Part Part Cylinder Latch* Screw M4x10 Cam limiter G-47 body Shackle Cam activator Security pin Ball bearing 8mm * Elongated ball bearing...
  • Page 47 G-55 Part Part Part Cylinder Latch* Screw M4x10 Cam limiter G-55 body Shackle Cam activator Security pin *Elongated ball bearing...
  • Page 48 G-55P Part Part Part Cylinder Latch* Screw M4x10 Cam limiter G-55 body Shackle Cam activator Security pin *Elongated ball bearing...
  • Page 49 G-60 Part Part Part Cylinder Latch* Screw M4x10 Cam limiter G-60 body Shackle Cam activator Security pin *Elongated ball bearing...

  • Page 50: Assembly Instructions

    Service Instructions Assembly These assembly instructions are intended to walk you through the assembly process, starting with the padlock disassembled. If you start dismantling an assembled lock, please refer to the next page for instructions on removing the security pin. • Insert the shackle (8) into lock body, hold the padlock body (5) upside down.
  • Page 51 • Insert cam limiter (2), ensuring that it engages with the protrusion of the activator (3). • Insert the cylinder (1) into its place, making sure that the key will be at it’s removal point when the padlock is locked. • Insert the cylinder holding screw (7) into its place. • Insert security pin (6) as described on the next page.

  • Page 52: Security Pin Assembly Instructions

    Security Pin Disassembly/Assembly instructions • Unlock the padlock with the operating key. Use a Phillips screwdriver to unscrew cylinder mounting screw. The cylinder is still held by the security pin. • Once the screw is out, use a punch and drive in the pin, which will fall into the cavity above the cylinder. The cylinder can now be removed, and you can recover the pin for re-assembly.

  • Page 53: Extreme Weather Cover For G-47, G-55

    G-47 & G-55 Extreme weather cover • Disassemble padlock and remove shackle. • Slide plastic body cover over padlock body. Safety pin hole • Reassemble padlock including the shackle. • Make sure the hole in the plastic cover is aligned with the safety hole in the padlock. • Insert safety pin to the padlock body until flush with lock body.
  • Page 54 • Insert plastic pin into plastic cover. Plastic Pin • Snap bottom cover into the holes in the cover. • Check for proper operation of the lock.

  • Page 55: Sbg - Sliding Bolt

    SBG - Sliding Bolt Part Part Part Cylinder Locking bolt pin Socket screw M5 Cam limiter Sliding bolt Lock body Activator cam Retaining pin spring Ball bearing 8mm Bolt retaining pin...

  • Page 56: Disassembly/Assembly Instructions

    Service Instructions Disassembly/Assembly instructions • Unlock the padlock with the operating key. • Mount on the bolt (6) disassembling ring and remove the bolt by pulling it out. • Take out pin (7) and spring (8). • Take out the key. • Use a 2.5mm hex key to loosen the screw (9). • Remove cylinder (1) Note: Disassembling of the locking mechanism is not needed for re-keying.
  • Page 57 • Take out inner parts (2,3,4,5). • When completing the re-keying process insert all inner parts (2, 3, 4, 5) and the cylinder (2) and fasten the screw (9). • Check proper function of the mechanism before inserting the bolt. • Mount on the bolt (6) the disassembling ring and push it in.

  • Page 58: Round Padlock

    Round Padlock "Hockey-puck" type Part Part Part Cylinder Connecting pin Padlock body Cylinder base Bolt Screw...

  • Page 59: Disassembly/Assembly Instructions

    Service Instructions Disassembly/Assembly instructions • Use hex key to unscrew cylinder fixing screw. • Open padlock with operating key and take out cylinder (1) and cylinder base (2). • Separate cylinder base (2). • Use 2mm punch and a hammer to take out connecting pin. • Separate bolt (4) from cylinder. Punch Connecting pin...
  • Page 60 • After completing the re-keying of the cylinder Assemble the bolt (pin holes must be flushed). • Use 2mm punch and a hammer to insert the connecting pin. • Check for proper operation of the cylinder. • Assemble cylinder base (2) on the cylinder. • In open position insert cylinder with cylinder base into padlock body. • Use hex key to tighten cylinder fixing screw. • Check for proper operation of the lock.

  • Page 61: Hasplock

    HaspLock Disassembly/Assembly instructions Description Lock body 28220251 Spring for locking pin 28220216 Mounting body 28220252 Ball bearing 5mm 89400025 Locking pin 28220218 Socket set screw M4x10 (DIN 916) 31110410 Shutter 28220214 Spring for shutter 28220209 Protecting cover 28220211 Bolt 28220222 Cylinder Cylinder limiting screw 83100003...
  • Page 62 • Unlock padlock with operating key. • Mount on bolt narrow part disassembling ring and remove the bolt by pulling it out. • Carefully Take out locking pin (5) spring (2) and steel ball (4) • Unscrew cylinder fixing screw (6) Note: Use T-handle Allen key (2mm) to unscrew cylinder fixing screw.
  • Page 63 • Unscrew limiting screw (12). hold the plug pressed in as it may be pulled out. • With operating key rotate cylinder plug 180° (plug pins opposite to body pins). • At this stage it is possible to re-key the cylinder without removing the plug. Keep holding the plug pressed and take out the plug pins.
  • Page 64 • After Re-keying, insert the plug and push follower out. Note: Plug should be rotated 180° opposite to body pins when inserting. Follower • Rotate plug until locking. Tighten limiting screw (12) to cylinder body. • Check for proper operation of the cylinder. • Place shutter (7) and shutter spring (8).
  • Page 65 • Insert cylinder and verify that the cylinder is in open position. • Use 2mm T-handle Allen key to tighten fixing screw (6). • Insert steel ball (4) spring (2) and locking pin (5). • Press the parts and hold the parts pressed. Note: When attempting to assemble in vertical position - after welding it is advisable to apply a small amount of grease on the ball (4) to keep it from falling.
  • Page 66 HaspLock Installation Screws • Mark position of fixing screws (fig 1). • Drill holes for M8 screws • Allow a gap of 3mm between lock parts • Screws position can be slightly adjusted according to installation Fig 1 Door edge HaspLock position for double swing door or sliding door (Fig 2). Door Door Fig 2...
  • Page 67 Place the HaspLock on the door. Slightly fasten M8 fixing screws with screw nuts (Fig 3). Note: Check that the door can be opened and closed properly before complete tightening of the screws. Nuts Door frame Door Fig 3 When using side screws, drill through holes in the frame, mount the screws and secure with nuts (Fig 4).
  • Page 68 HaspLock Installation Welding Important: To avoid any damage to the cylinder and mechanism remove them from HaspLock housing prior to the welding process. See cylinder removal process on page 71. • Clean surface to be welded from paint/dirt/grease etc. • Insert the supplied shim between the two parts (Fig 5). Hold the two parts and the shim and mount on the supplied sleeve.
  • Page 69 See two options for left swing door (Fig 7) and Door edge for right swing door (Fig 8). Fixed part Welding area Door frame Door Fig 7 Door edge Fixed part Door Door frame Fig 8...
  • Page 70 Mul-T-Lock to provide proven, proactive and protective high security locking platforms. The Mul-T-Lock name and the muscleman logo, and any other name, mark or logo used by Mul-T-Lock and marked by ® or ™ signs are registered/pending trademarks of Mul-T-Lock Ltd. in various countries. Mul-T-Lock reserves the right to make any product improvements or modifications without prior notice.

This manual is also suitable for:

Ne10lNe12lNe14l

Table of Contents