Summary of Contents for E.F. Johnson Company VR-CM50
- Page 1 VR-CM50 CONSOLE SYSTEM INSTALLATION GUIDE Second Printing February 1996 Supersedes 004-3039-274 May 1995...
- Page 3 VR-CM50 CONSOLE SYSTEM INSTALLATION GUIDE Copyright 1995 by the E.F. Johnson Company The E.F. Johnson Company designs and manufactures two-way radio equipment to serve a wide variety of communications needs. Johnson produces equipment for the mobile telephone and land mobile radio services which include business, industri- al, government, public safety, and personal users.
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Page 5: Table Of Contents
PRE-INSTALLATION INFORMATION RECEIVING INFORMATION ............. . . 1-1 VISIBLE LOSS OR DAMAGE . - Page 6 CRT-BASED ELECTRONICS ASSEMBLY PART I INTRODUCTION................4-1 INSTALL THE PC/UPS SLIDE TRAY .
- Page 7 2-14 14 CARD RELAY PANEL ..............2-15 2-15 CPP POWER SUPPLY.
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Page 9: Pre-Installation Information
SECTION 1 PRE-INSTALLATION INFORMATION 1.1 RECEIVING INFORMATION I M P O R T A N T This merchandise was carefully packed and thor- oughly inspected before leaving our factory. Respon- sibility for its safe delivery was assumed by the carrier upon acceptance of the shipment. -
Page 10: Tools Required
PRE-INSTALLATION INFORMATION 1.1.5 TOOLS REQUIRED The following tools are needed for the mechani- cal assembly and installation of the VR-CM50 Con- sole System: 1/4" Flat Blade Screwdriver #1 Phillips Screwdriver #2 Phillips Screwdriver 7/16" Open End Wrench 3/8" Nut Driver 3/16"... -
Page 11: Central Processor Package Installation
SECTION 2 CENTRAL PROCESSOR PACKAGE INSTALLATION 2.1 LOCATION OF THE CENTRAL PROCES- SOR PACKAGE (CPP) In selecting a location for the Central Processor Package (CPP) equipment cabinet, the following crite- ria should be considered: 1. Avoid locations which are subject to high ambient temperatures, excessive moisture, flooding, exces- sive dust or infestation by insects or small animals. -
Page 12: Rear View - Joining Two Cpu Cabinets
CENTRAL PROCESSOR PACKAGE INSTALLATION Figure 2-1 REAR VIEW - JOINING TWO CPU CABINETS February 1996 Part No. 004-3039-274... -
Page 13: Connection Of The Central Processor Package Cables
CENTRAL PROCESSOR PACKAGE INSTALLATION will be found in a document titled "Installation Notes" at the front of the "Customer Data" Section in in Vol- ume 1 of the VR-CM50 Console Service Manual. 2.3.1 CABLE ROUTING 60" CPP cabinets are designed for cable feed from the bottom of the cabinet. -
Page 14: Mounting Of Surge Arrestor Boxes And Ground Bracket
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.4 MOUNTING OF SURGE ARRESTOR BOX- ES AND GROUND BRACKET 2.4.1 PLACEMENT OF SURGE ARRESTOR BOXES The surge arrestor box(es) may be mounted directly on a wall or on a plywood board at a location near the central equipment cabinet. (Be sure the ground lug is on top). -
Page 15: Grounding The System
Figure 2-4 STAR GROUNDING CONFIGURATION CENTRAL PROCESSOR PACKAGE INSTALLATION The VR-CM50 uses a STAR GROUNDING SYS- TEM (below) in which each console is individually bonded to a common point at the CPP using a #6 insulated wire. -
Page 16: Grounding Installation
CENTRAL PROCESSOR PACKAGE INSTALLATION Figure 2-5 COMMON GROUND BRACKET ASSEMBLY 2.6 GROUNDING INSTALLATION #1 Lug Connect a #6 THHN bare ground wire to the TOP RIGHT (first) copper lug on the common ground bracket assembly to all RTL kits (make this by taking a length of the #6 THHN wire and stripping it). -
Page 17: Cpp I/O Panels
2.7 CPP I/O PANELS CPPs with a capacity of twenty or more cards will have one or more CPP I/O panels as shown in Figure 2-6. If there is more than one I/O panel, each panel is numbered. The I/O panels are hinged to allow easy access to the rear of the card cages. -
Page 18: Sample Customer Data Sheets
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.8 SAMPLE CUSTOMER DATA SHEETS The Customer Data Sheets which are included in the VR-CM50 Console Service Manual, Volume 1, will detail the connector and pair assignments for all I/O functions. Connector assignments are defined in a... -
Page 19: Rtl I/O Panel Assignments
CENTRAL PROCESSOR PACKAGE INSTALLATION Figure 2-8 RTL I/O PANEL ASSIGNMENTS Figure 2-9 VOTING COMPARATOR DISPLAY/CONTROL MODULE February 1996 Part No. 004-3039-274... -
Page 20: Logging Recorder
CENTRAL PROCESSOR PACKAGE INSTALLATION Figure 2-10 LOGGING RECORDER Figure 2-11 AUXILIARY CONTROL RELAY ASSIGNMENTS February 1996 Part No. 004-3039-274 2-10... -
Page 21: Wiring Of Surge Arrestor Boxes
2.9 WIRING OF SURGE ARRESTOR BOXES Typically, connectors P9 through P13 on the stan- dard I/O panel (connectors P4 through P6 on 14 card cabinets) will be assigned for RTL I/O connectors. 1. Connect the female end of an A600950A, 25 pair cable to the connector in the surge box. -
Page 22: Dispatch Position Connections
White/Green whether the selected audio is sent to the left or right White/Brown speaker on the console. Refer to the VR-CM50 Con- Brown/White sole Service Manual to adjust them. Refer to Section White/Slate Slate/White 2.6 for grounding information. -
Page 23: Printer Installation
Typically, logging recorder audio appears on con- nector P14 on the standard I/O panel (connector P7 on 14 card CPP cabinets). If the CPP is housed in more than one cabinet, a separate logging recorder output will be provided from each cabinet to minimize the need for intercabinet wiring. -
Page 24: Cpu Relay Panel
9 through 16 mount at the top of the panel. The Customer Data Sheets which are included in the VR-CM50 Console Service Manual, Volume 1, will define the relay panel assignments for all Auxiliary I/ O functions. Individual relay and input assignments... -
Page 25: Connection To Auxiliary Control Functions (14 Card Central Cabinet)
2.16 CONNECTION TO AUXILIARY CONTROL FUNCTIONS (14 Card Central Cabinet) The 14 card Central Processor can accommodate only one Auxiliary Control Relay card with a maxi- mum of 16 relays. A somewhat different relay mounting arrangement is used due to space limita- tions. -
Page 26: Pa System Feed
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.17 PA SYSTEM FEED The CPP can be connected to a building public address to permit paging via the dispatch console(s). The console(s) must be equipped with programming option TDM-OP431 or TDV-OP431 to use this fea- ture. -
Page 27: Cabinetry Assembly For Crt Console Systems
3.1 INTRODUCTION This section contains the instructions to assem- ble VR-CM50 CABINETRY. If you purchased a complete VR-CM50 system, most electronic compo- nents will be pre-installed in your VR-CM50 cabine- try. 3.2 TOOLS REQUIRED The following tools are needed for mechanical assembly of the TDM-150 Console cabinetry. -
Page 28: Main Console Assembly
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS 3.4 MAIN CONSOLE ASSEMBLY 4. Remove the front and rear keylocked enclosure pan- els from each bay and set them aside. C A U T I O N Keylocks will scratch keylock enclosure panels if they are stacked or leaned against each other. -
Page 29: Formica Writing Surface Arrangement
Figure 3-4 FORMICA SURFACE ARRANGEMENT Figure 3-5 LEVELING THE CONSOLE 3.6 FORMICA WRITING SURFACE ARRANGE- MENT 1. Locate all writing surface Formica and arrange on the floor in front of console. A typical layout is shown in Figure 3-4. Permanent mounting can be accomplished more easily if the Formica is arranged on the floor directly in line to its mounting position on the console. -
Page 30: Writing Support Rail Mounting
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS Figure 3-6 WRITING SUPPORT RAIL MOUNTING 2. Fasten the writing support rail with three #1/4-20x3/ 4 Keps nuts as shown in Figure 3-6. One support rail must be used on either side of writing surface break as previously marked. -
Page 31: Attaching The Formica Writing Surface
NOTE: Hex extensions or long hex drivers will not pass through the holes. C A U T I O N Use only VR-CM50-provided flakeboard screws to fas- ten the writing surface. Longer screws will protrude through the Formica surface. Figure 3-8 JOINING FORMICA... -
Page 32: Formica Writing Surface And Trim
If your console configuration has optional equipment, PLEASE CONTINUE. 3.10 CABINETRY OPTIONS VR-CM50 offers the following cabinetry options for your system. Installation instructions begin in the follow sections: 3.10.1 STABILIZER KIT (OPTION 1) Refer to Figure 3-11. For cabinetry consisting of two or more in-line cabinet bays, two (2) stabilizer kits are required - one at each end of the console. -
Page 33: Adjustable Keyboard Seat (Option 2)
cabinetry consisting of a pie-shape sections along with 2 or more cabinet bays in-line before the turn, one (1) stabilizer kit only is required at the end opposite the pie-shaped section. For assembly purposes, each con- sole that is required to have a stabilizer installed, is identified with a label: Mount Stabilizer Leg Here 1. -
Page 34: Universal Pencil Drawer Mounting (Option 4)
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS 3.10.4 UNIVERSAL PENCIL DRAWER MOUNT- ING (OPTION 4) 1. Remove the pencil drawer from the mounting frame by depressing the black slide retainers. Refer to Fig- ure 3-14. 2. Position the mounting frame in the desired location between the writing support rails - 1 "... -
Page 35: Crt Monitor Shelf - Fxm-192 (Option 7)
Figure 3-16 PIE SUPPORT RAIL MOUNTING 3.10.7 CRT MONITOR SHELF - FXM-192 (OP- TION 7) The hardware in Table 3-1 is included with the Monitor Shelf assembly (FXM-192): 1. Mount the Tinnerman Clips a. Snap the Tinnerman clips onto the left and right sides of the console frame at the second, third and seventh hole, counting up from the bottom cowl. -
Page 36: Crt Monitor Shelf
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS Figure 3-18 CRT MONITOR SHELF Table 3-1 MONITOR SHELF HARDWARE Qty. 280621122400 280114122408 280129122416 280359120010 141140093B 144153069 144153161I 144153161R 144153162 February 1996 Part No. 004-3039-274 Part No. Description Tinnerman Clips 12-24x1/2 Pan Head Philips Screw 12-24x1 Truss Head Philips Screw #12 Black Nylon Washer "EIA"... -
Page 37: Crt-Based Electronics Assembly Part I
SECTION 4 CRT-BASED ELECTRONICS ASSEMBLY PART I 4.1 INTRODUCTION Since you have purchased the E.F. JOHNSON console system as electronics only and intend to use another manufacturer s cabinetry, these install instruc- tions will have to be interpreted broadly. 4.2 INSTALL THE PC/UPS SLIDE TRAY Table 4-1 PC UPS OPTION NUMBERS PC CPU Part No. -
Page 38: Install The Crt Interface Procesor (Cip) Tray
CRT-BASED ELECTRONICS ASSEMBLY PART I NOTE: If the CIP power-supply and the CIP tray are being mounted over the monitor in a 5 or 10 turret, a shield plate has to be installed between the monitor and turret. Use a 16 ga cold rolled steel magnetic shield plate. -
Page 39: Cip Tray With Microphone
Figure 4-3 CIP TRAY WITH MICROPHONE Table 4-5 CIP TRAY CABLE CONNECTIONS CIP Tray Board Connections (A1709228) 1st Line Term Cable - P9 (I/O 1) 2nd Line Term Cable - P6 (I/O 2) Red/Black CIP Power Cable Ground Cable (A600966.18) The ground cable is attached to the center Pem nut on the rear of the CIP tray. - Page 40 CRT-BASED ELECTRONICS ASSEMBLY PART I This page intentionally left blank. February 1996 Part No. 004-3039-274...
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Page 41: Crt-Based Electronics Assembly Part
SECTION 5 CRT-BASED ELECTRONICS ASSEMBLY PART II 5.1 INTRODUCTION If you have ordered a CRT-Based console system installed in E.F. JOHNSON cabinetry, most of the assembly will already have been done at the factory. This section, CRT-Based Electronics Assembly - Part II , details the additional assembly required for either a complete E.F. -
Page 42: Connect The Crt Interface Processor (Cip) Tray Cables
CRT-BASED ELECTRONICS ASSEMBLY PART II 5.4 CONNECT THE CRT INTERFACE PROCESSOR (CIP) TRAY CABLES Refer to Figure 5-2 and Table 5-2. Figure 5-2 CIP POWER SUPPLY LINE TERM BOARD - A1709230 Table 5-2 CRT CABLE CONNECTIONS CIP Power Supply Line Term Board ections (A1709230) Cable Conn Footswitch Cable (A210906) -
Page 43: Install The Crt Monitor
5.5 INSTALL THE CRT MONITOR 5.5.1 CRT MONITOR CONNECTIONS Refer to Figure 5-1. 1. Plug the female end of the IEC cord into the CRT monitor. 2. Plug the other end of the IEC cord into the 2nd top outlet on the PC UPS. NOTE: Leave enough slack on the power cable so that it will not unplug when the tray is fully extended. -
Page 44: Install Crt Trackball Option/Mouse Option
CRT-BASED ELECTRONICS ASSEMBLY PART II 5.7 INSTALL CRT TRACKBALL OPTION/ MOUSE OPTION TRACKBALL OPTION - TDV-OP490 MOUSE OPTION - TDV-OP491 Plug the DE9-M connector into the PC CPU (COM 2) Mouse/Trackball DIN. Refer to Figure 5-1. 5.8 INSTALL HEADSET JACK (Options TDV- OP406, 407, 409) This installation applies for either one or two headset jacks. -
Page 45: Set Up And Operation Of The Headset Jack
1. Remove the hole plug from the left side of the head- set jack housing. 2. Install the volume control (4751904Z5001) in the housing in the place of the hole plug. 3. Connect the three pin molex connector, located on the end of the wire harness, to the volume control. - Page 46 CRT-BASED ELECTRONICS ASSEMBLY PART II This page intentionally left blank. February 1996 Part No. 004-3039-274...
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Page 47: Equipment Check-Out And Adjustments
SECTION 6 EQUIPMENT CHECK-OUT AND ADJUSTMENTS 6.1 INITIAL POWER-UP AND CHECK-OUT I M P O R T A N T Be sure AC power is available at the outlets. If the CPP or console(s) are turned on without AC power available, their internal UPS batteries will power the system until they are depleted. -
Page 48: Cpp Adjustments
EQUIPMENT CHECK-OUT AND ADJUSTMENTS 7. Observe the LEDs on the channel modules. On module-based consoles, each channel module should have either the yellow or green LED adja- cent to the volume control on. Touch the volume control cap on individual chan- nel modules. -
Page 49: Align The Crt Touchscreen With The Pc Computer
TELCO Level Adjustments TDV-OP409 is an electronic interface which pro- vides amplification and adjustments for the receive level. Refer to the VR-CM50 Console Service Man- ual, Volume 1, CRT- Technical Manual Section , for jumper configuration settings. External Encoder... -
Page 50: After System Check-Out
Technical Sup- port, 1-800-328-3911. Be sure to complete and mail the warranty cards for other manufacturer’s equipment, such as the CRT monitor, printer, modem, etc. These can be found at the back of the VR-CM50 Console Service Man- ual, Volume 2.