Related Manuals for Hyster H3.50-5.50XM
Summary of Contents for Hyster H3.50-5.50XM
- Page 1 TILT CYLINDERS ALL MODELS EXCEPT H3.50-5.50XM (H70-120XM) [K005, L005] S3.50-5.50XM (S70-120XM) [E004, F004] PART NO. 910102 2100 SRM 103...
- Page 2 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
-
Page 3: Table Of Contents
Tilt Cylinder Leak Check ..........................Tilt Cylinder Stroke and Mast Tilt Angle Adjustment ..................Torque Specifications ............................Piston Rod Nut............................... Retainer................................Troubleshooting..............................This section is for the following models: All Models except H3.50-5.50XM (H70-120XM) [K005, L005] S3.50-5.50XM (S70-120XM) [E004, F004] ©2003 HYSTER COMPANY... - Page 4 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...
-
Page 5: General
2100 SRM 103 Tilt Cylinder Repair General This section has a description and the repair proce- number and the design of the parts can be different, dures for several different types of tilt cylinders. The but the operation of the tilt cylinders is the same. Description The tilt cylinders (Figure 2, Figure 3, Figure 4, and tank. -
Page 6: Assemble
Tilt Cylinder Repair 2100 SRM 103 ASSEMBLE 2. Install the O-ring, seal ring, and guide ring on the piston. The seal ring must be heated before Tilt Cylinders With O-Ring or Single-Lip installation. After heating, it must be pushed into its groove using a ring compressor. Let the Seals seal ring cool and return to its normal shape. -
Page 7: Tilt Cylinders For Xm And Xms Models
2100 SRM 103 Tilt Cylinder Repair Tilt Cylinders for XM and XMS Models is not damaged. Tighten the nut on the piston rod to the value shown in Torque Specifications. NOTE: The following procedure is for these models: S/H/E/2.00-3.00XM (S/H/E/40-65XM), J2.00-3.00XM 2. -
Page 8: Tilt Cylinders For H700-800A And Early Model H700-920B
Tilt Cylinder Repair 2100 SRM 103 1. CYLINDER SHELL 6. BACKUP RING 2. RETAINER 7. O-RING 3. ROD 8. NUT 4. WIPER RING 9. PISTON 5. ROD SEAL 10. PISTON SEAL Figure 3. Tilt Cylinders for H/S/E/J1.25-1.75XM, XMS, XMT (H/S/E/J25-40XM, XMS, XMT) Tilt Cylinders for H700-800A and Early 3. -
Page 9: Install
2100 SRM 103 Tilt Cylinder Repair 1. CYLINDER SHELL 12. BACKUP RING 2. SNAP RING 13. PISTON ROD 3. LOCK NUT 14. O-RING 4. DOWEL 15. BACKUP RING 5. PISTON RING 16. RETAINER 6. O-RING 17. SEAL RING 7. SEAL RING 18. -
Page 10: Tilt Cylinders Using Chevron Packing
Tilt Cylinder Repair 2100 SRM 103 Tilt Cylinders Using Chevron Packing NOTE: After assembly is complete, install the rod end on the cylinder rod. Tighten the capscrew on the NOTE: Always use new seals and O-rings. Make rod end as specified in Mast section for your specific sure all parts are clean. -
Page 11: Install
2100 SRM 103 Tilt Cylinder Repair Install STEP 1. Install the O-ring and the backup ring on the bush- ing. Install the packing in the bushing. The end of the packing must extend 3 mm (0.125 in.) beyond the end of the bushing. 1. - Page 12 Tilt Cylinder Repair 2100 SRM 103 STEP 4. Install the piston half with the packing on the cylin- der rod. Make sure the O-ring fits into the piston groove when the piston half is installed. Install the piston rod nut. Tighten to the specifications given in Torque Specifications.
-
Page 13: Tilt Cylinder Leak Check
2100 SRM 103 Tilt Cylinder Leak Check STEP 6. Install a new wiper seal in the retainer. Turn the re- tainer into the cylinder shell until the threads have started. Push the piston in and out several times to make sure the alignment is correct. 1. -
Page 14: Tilt Cylinder Stroke And Mast Tilt Angle Adjustment
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment 2100 SRM 103 4. If the mast does not move, open the gate valve valve can be worn or damaged. Remove the load and check the movement again. If the mast from the forks when the checks are complete. moves forward when the gate valve is open, check for leaks in the hydraulic lines and fit- tings. -
Page 15: Torque Specifications
2100 SRM 103 Torque Specifications Torque Specifications PISTON ROD NUT H7.00-12.50H (H150-275H) 447 to 475 N•m (330 to 350 lbf ft) E1.25-1.75XL (E25-35XL) 163 to 190 N•m (120 to 140 lbf ft) H8.00-12.00XL (H165-280XL) 950 to 985 N•m (700 to 725 lbf ft) J1.60-2.00XMT (J30-40XM) 163 to 190 N•m (120 to 140 lbf ft) H13.00-16.00XL (H300-360XL) -
Page 16: Retainer
Torque Specifications 2100 SRM 103 J40-60A, J50-60AS E20-30B 407 to 475 N•m (300 to 350 lbf ft) 407 to 475 N•m (300 to 350 lbf ft) P40-50A, P60-80A E30-60B, E30-60AC 407 to 447 N•m (300 to 330 lbf ft) 475 to 542 N•m (350 to 400 lbf ft) P7.00-8.00B (P150-200B) E3.50-5.50XL (E70-120XL) 447 to 475 N•m (330 to 350 lbf ft) - Page 17 2100 SRM 103 Torque Specifications H32.00-44.00B (H700-920B) - Late P40-50A, P60-80A 450 to 550 N•m (332 to 406 lbf ft) 475 to 542 N•m (350 to 400 lbf ft) H36.00-48.00C (H800-1050C) P7.00-8.00B (P150-200B) 450 to 550 N•m (332 to 406 lbf ft) 475 to 542 N•m (350 to 400 lbf ft) H60-90C S20-30A...
-
Page 18: Troubleshooting
Troubleshooting 2100 SRM 103 Troubleshooting PROBLEM POSSIBLE CAUSE PROCEDURE OR ACTION Tilt cylinder movement is Air is in the hydraulic system. Remove air from hydraulic system. slow or not smooth. The hydraulic pump is worn or dam- Repair or replace hydraulic pump. aged. - Page 20 TECHNICAL PUBLICATIONS 2100 SRM 103 10/03 (3/03)(9/00)(6/96)(11/95)(5/95)(1/95)(11/94)(3/94)(9/93)(4/93) Printed in U.S.A.
Need help?
Do you have a question about the H3.50-5.50XM and is the answer not in the manual?
Questions and answers