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Summary of Contents for Wire wizard TORCH WIZARD
- Page 1 INSTALLATION & OPERATION MANUAL Installation, Maintenance and Warranty Information Model EL-NCS-20 SHIP DATE SERIAL # ELCo Enterprises, Inc. • Jackson, Michigan USA wire-wizard.com 517.782.8040 • sales@wire-wizard.com...
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Page 2: Table Of Contents
2.1 Mounting the Torch Wizard® ........ -
Page 3: Introduction
TORCH WIZARD INSTALLATION & OPERATION MANUAL 1.0 INTRODUCTION This guide is designed to assist the user whose primary responsibility is to maintain and operate the Torch Wizard® Nozzle Cleaning Station. This manual provides specific information on installation, safety, basic operation, and maintenance. -
Page 4: Product Registration
1.4 SAFETY The Torch Wizard® Nozzle Cleaning Station is designed to be safe to operate, provided the user reads, understands and adheres to the safety precautions listed below. Failure to adhere to these precautions may result in personal injury and/or damage to the equipment. -
Page 5: Installation
It is important to consider the robot work envelope and any fixed obstructions or potential interference. ▶ Mount the Torch Wizard® to a stable platform that is parallel to the floor for best results (an optional stand is available). Use the (4) 11/32 mounting holes provided on base of the Torch Wizard®... -
Page 6: Pneumatic Connection
Use of unfiltered, dirty air may result in damage to the unit and will void the warranty. 2.3 ELECTRICAL CONNECTION The complete sequence of the Torch Wizard® Nozzle Cleaning Station must be started and controlled by a robot controller, programmable logic controller (PLC), or other superior control system. -
Page 7: Adjusting The V-Block
Figure 4 Figure 5 The Torch Wizard® Nozzle Cleaning Station incorporates an adjustable V-Block feature. This feature eliminates the need to replace the V-Block when changing to different diameter gas nozzles. To adjust the V-Block, follow the procedure below (along with Figs. -
Page 8: Reamer Adjustment
WARNING: Ensure that the adjustable V-Block and the air motor have been correctly set prior to positioning the robot and running the Torch Wizard® in the automatic mode. Refer to sections 2.4 Adjusting V-Block and 2.5 Reamer Adjustment. Failure to adjust these two items properly will result in damage to Torch Wizard® and possibly the robot. -
Page 9: Sequence Of Operations
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.6 SEQUENCE OF OPERATIONS Model EL-NCS-20 (no Wire Cutter) Sequence of Operations Verify Signal at Pin #3 is On (Home) Move torch to Cleaner Position Energize Pin #4 - Motor and Clamp On Verify Signal at Pin #3 is Off - Clamped 1. -
Page 10: Add-On Wire Cutter Installation (If Applicable)
TORCH WIZARD INSTALLATION & OPERATION MANUAL 3.0 ADD-ON WIRE CUTTER INSTALLATION (IF APPLICABLE) Tools required ▶ Needle-nose Pliers ▶ 4 mm Allen Wrench ▶ 5 mm Allen Wrench ▶ Small Tube Cutters Instructions 5. Insert the wire cutter 1. Install the two mufflers... - Page 11 Figure H 14. Re-install the steel cover on the wire cutter using the two screws to secure cover back in place (Fig. 14). 15. Test wire cutter functionality per the instructions in the Torch Wizard® Cleaning Station operation manual. wire-wizard.com...
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Page 12: Maintenance Of Cleaning Station & Wire Cutter
4.0 MAINTENANCE OF CLEANING STATION & WIRE CUTTER The Torch Wizard® is for the most part, a low maintenance peripheral. However, maintenance of this unit should still be added to your preventive maintenance schedule. The following should be checked at regular intervals: ▶... -
Page 13: Maintenance Schedule
TORCH WIZARD INSTALLATION & OPERATION MANUAL 4.1 MAINTENANCE SCHEDULE Description Recommended Quantity Empty Catch Pan As needed* Grease Wire Cutter Every 10,000 Cycles Ensure Lubricator has Pneumatic Lubricant Daily* Inspect and Clean Air Filter if Necessary Daily* Inspect Reamer Blade for Wear... -
Page 14: Electrical Schematic (9-Pin)
TORCH WIZARD INSTALLATION & OPERATION MANUAL 5.0 ELECTRICAL SCHEMATIC (9-PIN) SEQUENCE OF OPERATIONS* Model EL-NCS-20 (without wire cutter) Verify signal at pin #3 is On (Home) Move torch to Cleaner Position Energize pin #4 - Motor and Clamp On Verify signal at in #3 is Off - Clamped... -
Page 15: Exploded Views & Parts List
TORCH WIZARD INSTALLATION & OPERATION MANUAL UNCONTROLLED DOCUMENT 6.0 EXPLODED VIEWS & PARTS LIST 6.1 EXPLODED VIEW 1 PROPRIETARY UNCONTROLLED DOCUMENT wire-wizard.com... -
Page 16: Exploded View 2
UNCONTROLLED DOCUMENT TORCH WIZARD INSTALLATION & OPERATION MANUAL CONFIDENT 6.2 EXPLODED VIEW 2 TARY UNCONTROLLED DOCUMENT... -
Page 17: Exploded View 3
UNCONTROLLED DOCUMENT TORCH WIZARD INSTALLATION & OPERATION MANUAL 6.3 EXPLODED VIEW 3 RIETARY UNCONTROLLED DOCUMENT wire-wizard.com... -
Page 18: Parts List
TORCH WIZARD INSTALLATION & OPERATION MANUAL 6.4 PARTS LIST Please reference model and serial number when ordering replacement parts. Item No. Part No. Description Item No. Part No. Description 5193A2 PLASTIC HANDLE NCS-42 COVER 5448T21 16MM ID ALLOY 932 FLANGE BUSHING... -
Page 19: Optional Components & Accessories
TORCH WIZARD INSTALLATION & OPERATION MANUAL 7.0 OPTIONAL COMPONENTS & ACCESSORIES TORCH WIZARD® ROBOTIC NOZZLE CLEANING STATIONS TITANIUM NITRIDE STANDARD MODELS TiN Coated for Part No. Description Maximum Durability EL-NCS-A-20 Reaming Station with integrated anti-spatter spray EL-NCS-AC-20 Reaming Station with integrated anti-spatter spray and wire cutter... - Page 20 ELCo Enterprises, Inc. • Jackson, Michigan USA Service & Support: 517.782.8040 wire-wizard.com TorchWizard_Manual_EL-NCS-20 | Rev. 2.3...
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