Deger DEGERtracker S60H CF Assembly And Operating Manual

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ASSEMBLY AND OPERATING MANUAL

DEGERtracker S60H CF

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Page 1 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF...
Page 2 / publisher. We reserve the right for technical changes. Version: 2015-09-23 Original version in German 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 2...
Page 3: Table Of Contents
6.1.2 Central pipe assembly ......................... 18 6.1.3 Assembling the centre supporting strut ..................19 Mount steel construction on the base ....................21 Assembly of tension cable and grounding ..................22 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 3...
Page 4 Appendix .............................. 36 13.1 Declaration of Conformity ........................ 36 13.2 Certificate ............................37 Decommissioning the DEGERtracker ....................38 14.1 Disassembly............................. 38 14.2 Waste disposal ..........................39 Publisher information ........................... 40 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 4...
Page 5: Abbreviations
EK, PB, CCB, MLD sensor, wind monitor, snow sensor OSHA Occupational Safety and Health Administration Power Box (part of control) Personal Protective Equipment Spanner Width (wrench size) Uninterruptible Power Supply 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 5...
Page 6: General Information
The General Terms and Conditions for Deliveries and Services (GTC) of DEGER are generally valid and may be accessed on our website at www.DEGER.biz in the publisher information section. At the end of this manual you will find the declaration of obligation. The contents of these documents are continually checked and modified as needed.
Page 7: Symbols Used
Possible endangerment with medium risk, failure to comply can lead to fatal or severe physical injuries. ______________________________________________________________________________________ CAUTION! Low risk endangerment, failure to comply can lead to medium physical injuries. ______________________________________________________________________________________ ATTENTION! Danger of material damage, when failing to comply with this note. ______________________________________________________________________________________ 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 7...
Page 8: Product Description
- When working at heights in excess of 1 m, anti-fall measures and PPE to protect against falling - Any and all safety equipment and standards to be in compliance with Federal, state, and local codes and OSHA standards 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 8...
Page 9: Safety Notes
DEGER cannot be held responsible for systems that are not constructed in accordance with the module configuration layout provided by DEGER together with the order confirmation! The total module surface is determined in a location related manner with the DEGER planning tool and must under no circumstances be exceeded.
Page 10: Scope Of Delivery
Scope of delivery 2.4.1 Scope of delivery of DEGERtracker (shown items for one DEGERtracker) 30 - 35 37 - 39 5,18 13,14 25 - 29,34,35 19,20 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 10...
Page 11 * Article number, the exact quantity and dimensions depend on the size and type of module configuration. Article number, exact quantity and dimensions can be found in the delivery note. 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 11...
Page 12: Accompanying Documentation
- Hoisting gear to unload transport vehicles (forklift truck, crane, etc.) - GPS-receiver or compass - Drilling machine (for concrete base: masonry drill ø 16 mm) - Cordless bolt driver (if possible) 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 12...
Page 13: Technical Data
Extended humidity range 5% to 95 % Extended air pressure range 70 kPa to 106 kPa Dynamic wind pressure 1.35 kN/m² depending on terrain topography, mast length, module occupancy and wind zone 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 13...
Page 14: Unloading And Temporary Storage
Use a flat surface for intermediate storage. In the case of very soft soil it is highly recommended to place timber beams under the steel parts. Strictly comply with the climatic conditions listed in the chapter "Technical data". 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 14...
Page 15: Summary Of The Degertracker Assembly Instructions
______________________________________________________________________________________ Mount steel construction ______________________________________________________________________________________ Mount steel construction on the base ______________________________________________________________________________________ Mount the drive ______________________________________________________________________________________ Mount the aluminum profile and solar modules ______________________________________________________________________________________ Mount and connect the MLD control 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 15...
Page 16: Preparing For The Assembly Of The Degertracker
The base may only be prepared by expert personnel.  Documentation can be downloaded from www.DEGER.biz in the traders’ area.  Care must be taken to ensure sufficient space in the area around the DEGERtracker and module area when mounting connection boxes or similar items.
Page 17: Assembling The Degertracker
Sharp-edged parts when assembling the DEGERtracker can cause hand injuries.  Wear protective gloves. DANGER Risk of injury due to improperly performed assembly work. Improperly performed assembly work may result in serious injury. 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 17...
Page 18: Assembly Of Supporting Struts And Central Pipes
1. Lay the two central pipes end to end. The central pipe with the rocker arm must face to the north and the central pipe with the flange to the south. 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 18...
Page 19: Assembling The Centre Supporting Strut
WARNING! Danger of injury by heavy parts! When assembling the DEGERtracker, heavy parts can cause serious injuries. Use suitable lifting equipment and wear protective gloves. 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 19...
Page 20 Fit an M20 washer behind each one. 5. Insert the splint into the hinge pin hole and bend up as shown to secure both ends. 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 20...
Page 21: Mount Steel Construction On The Base
4. Insert the M16 5. Assemble with the deep hole vertically drilled hole from the dowel. M16 washer and nut. in line with the base ground. surface. Tightening torque: 110 Nm 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 21...
Page 22: Assembly Of Tension Cable And Grounding
Tightening torque of lock nut: 40 Nm 3. The stranded copper wire needed for grounding the system is fastened to the outer flange of the central pipe with the rocker arm. 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 22...
Page 23: Drive Assembly
Tightening torque: 160 Nm 2. Assemble the upper pivot mount of the drive with the M20x80 bolt, two washers and a self-securing nut to the rocker arm. Tightening torque: 160 Nm 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 23...
Page 24: Assembly Of Energy Converter S (Ek-S)
Please follow the inverter manufacturer’s instructions. DEGER assumes no liability for the assembly of the inverter. Move the drive into the middle position using a battery pack (12 - 26 V DC) (table position). 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 24...
Page 25: Assembly Of The Aluminum Profile And Solar Modules
Assembly of the aluminum profile and solar modules ATTENTION! The module configuration layout provided by DEGER together with the order confirmation is binding! The solar modules must not be arranged in any other way, than described in the module configuration layout from DEGER.
Page 26: Assembly Of The Modules
Specific fastening materials, which may possibly be prescribed by the module manufacturer and the necessary information, are not part of the scope of delivery from DEGER. The permissible fastening of the modules must be clarified with the module manufacturer beforehand.
Page 27: Clamping Between The Modules
Please contact DEGER for further information. ATTENTION! After assembling, the notch in the front of the hammer head bolt must be perpendicular to the groove in the aluminum profile. Module Clamp plate Correct Wrong Wrong 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 27...
Page 28: Clamping To The End Of The Module Area (All Modules)
Align MLD sensors with a 90°angle to the module edge as shown in the diagram. Tightening torque: 40 Nm North South Northern southern hemisphere hemisphere 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 28...
Page 29: Install Mld Control System
EK6-S with MLD sensor Pin 16, 17, 18, 19 Pin 1, 2, 3, 4 CCB-S with joystick Pin + - 20 Cable: br, bl, bk Wind monitor standard and advanced Optional: Snow Sensor 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 29...
Page 30: Commissioning
 The easiest way to perform the clearance check is by using the CCB-S joystick.  Alternatively, the drive can be connected to a battery pack (12 V to 26 V). Change the rotational direction according to the wiring diagram in EK6-S. 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 30...
Page 31: Declaration Of Obligation On Liability For Material Defects
The German version of this declaration is legally binding. Industriestrasse 70 Translations into other languages serve only for a better comprehension. D - 72160 Horb a.N. www.DEGER.biz ___________________________________ (Hünkar Korkmaz, CEO) 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 31...
Page 32: Cleaning And Maintenance
 Once a year: Check all bolts are securely in place and tighten to the torque stipulated in the assembly manual if necessary. ATTENTION! After maintenance, an inspection for free movement (chapter 9) must be carried out! 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 32...
Page 33: Spare Parts
Greece technical-greece@DEGERenergie.com T: +30 210 876 4811 Portugal service.pt@DEGERiberica.com T: +351 934 845 929 Spain service@DEGERiberica.com T: +34 93 480 84 66 Canada service.ca@DEGERenergie.com T: +1 519 925 5427 service.us@DEGERenergie.com 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 33...
Page 34: Troubleshooting
 If it is absolutely essential to conduct a test with a live power supply, then injury to persons or property must be prevented by taking the appropriate steps to rule out such an event occurring. 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 34...
Page 35: Fault Report
Delivery address Installer Operator for return parts: DEGERenergie GmbH Co. KG Company/name -Service- Industriestr. 70 D-72160 Horb a.N. Germany Address Postal code, city Contact partner > phone number, e-mail address 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 35...
Page 36: Appendix
This declaration of conformity will lose its validity, if the product is modified, supplemented or changed in any other way without our explicit consent and/or components not belonging to the range of accessories offered by DEGER, are used and also in case of improper assembly and installation or unintended use.
Page 37: Certificate
13.2 Certificate 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 37...
Page 38: Decommissioning The Degertracker
 Wear protective helmet, shoes and gloves. The DEGERtracker must be disassembled in the reverse order to how it is described in the section “Assembly”. Follow the safety information provided. 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 38...
Page 39: Waste Disposal
Corresponding information is contained in the transport regulations for the product. Should the transport regulations no longer be available, you can request these from DEGER. They are also available for downloading from the website www.DEGER.biz in the dealer section.
Page 40: Publisher Information
Tel: +49 (0) 7451-53914-0 Fax: +49 (0) 7451-53914-10 www.DEGER.biz info@DEGERenergie.com CEO: Hünkar Korkmaz Registered Head Office: Horb a.N. Registrar of Companies: Stuttgart county court HRA 730079 Vat No.: DE 295812054 23.09.2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 40...