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Table of Contents
Summary of Contents for Stel 100001
- Page 1 Battery Rail Drill User and Maintenance Guide Part No. 100001 Specialised Tools and Equipment Ltd, Units 15, Riverside Court, Don road, Sheffield, S9 2TJ T 0114 383 0110 F 0114 383 0160 E info@specialisedtools.co.uk W www.specialisedtools.co.uk...
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Page 2: Table Of Contents
Manual. All information in this Manual is based on the latest information available at the time of publication. STEL reserve the right to make changes at any time without notice. -
Page 3: Issue Changes
17kg!. The STEL BRDM18-FUEL Rail drill is designed to drill fishplate or bonding holes to facilitate track maintenance. The drill can be used with readily available templates for setting hole heights and pitch. -
Page 4: Safety
3. SAFETY To ensure that the BRDM18-FUEL Drill is operated correctly, and any risks minimised to the operator, the following should be observed: In addition to any PPE equipment required by local regulations, as a minimum, safety footwear, gloves and glasses must be worn when using and drill. -
Page 5: Technical Specification
4. TECHNICAL SPECIFICATION 4.1. Drill Nomenclature Cutter feed handle Battery holder pos’n Clamping handle Coolant feed inlet On/off switch Quick Release Arbor Rail shoe template Specialised Tools and Equipment Ltd... -
Page 6: Drill Specification
4.2. Drill Specification • Weight: 17kg • Dimensions: H = 370 W = 120 L = 470 • Voltage: 18v • No load speed: 400/690 rpm • Hand Arm Vibration reading: <2.5m/s • Sound pressure level: 88dB(A) at 380 and 101dB(A) at 680 •... -
Page 7: Operating Instructions
5. OPERATING INSTRUCTIONS To ensure correct and safe operation, the described sequence should be followed prior to use: 5.1. Pre-use Prior to arriving at the worksite, ensure that all the batteries have full charge. Check that the correct cutters and ejection pins are available and in good condition. Check the correct templates are fitted or are available. -
Page 8: Fitting Rail Shoe Templates
5.3. Fitting Rail Shoe templates Prior to fitting or the templates – ALWAYS remove the battery, failure to do so could result in serious injury • Remove the two cap screws retaining the template. • Remove the template and replace as necessary. -
Page 9: Depressurizing The Coolant Bottle
• Remove the pipe by pressing the release ring on the coolant adapter. 5.5. Depressurizing the coolant bottle • Turn the pressure release valve anticlockwise to release the pressure. • Close the valve by turning it clockwise. 5.6. Using the Indexing Plate 5.6.1. -
Page 10: Using The Over Rail Clamp
5.7. Using the Over Rail Clamp Ensure that the cutter is retracted sufficiently to avoid touching the rail prior to clamping the drill to the track. The clamping handle can be lifted out of the clamping arms as shown here. Manoeuvre the drill up and over the rail. -
Page 11: Drilling A Hole
5.8. Drilling a Hole • Switch on coolant supply and check that no swarf is restricting the arbor movement through drill baseplate. • Switch on the motor. • Drill the first hole. Apply a small amount of drilling pressure until the cutter is engaged in rail web. -
Page 12: Routine Maintenance
6. ROUTINE MAINTENANCE Ensure that the battery is removed from the drill before any maintenance or adjustments made to the machine. All maintenance must be carried out by trained personnel. The following outlines the minimum requirements for the maintenance for the Rail Drill. 6.1. -
Page 13: Looking After Your Batteries
6.3. Looking after your batteries Ensure that all batteries are fully charged prior to use. Avoid running the batteries completely flat as this will decrease the lifespan of the battery. Press the red power button on the side of the battery to display charge level. -
Page 14: Technical Drawings
7. TECHNICAL DRAWINGS 7.1. BRDM18-FUEL Main Assembly Parts List Item No. Part Number Description 2788-20 MILWAUKEE DRILL BODY 100024 CLAMP ASSEMBLY VARIES RAIL SHOE (TO SUIT PROFILE TO BE DRILLED) 100004 CUTTER FEED HANDLE Specialised Tools and Equipment Ltd... -
Page 15: Brdm18-Fuel Clamp Assembly (Pt No Brdm18-Fuel Clamp)
7.2. BRDM18-FUEL Clamp Assembly (Pt No 100024) Specialised Tools and Equipment Ltd... - Page 16 Milwaukee Spare Parts (See table on following page for part numbers) Specialised Tools and Equipment Ltd...
- Page 17 Specialised Tools and Equipment Ltd...
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Page 18: Service Parts
10. SERVICE, TEST AND REPAIR STEL can arrange for your products to be serviced, tested and repaired as required. We can also arrange for collection and delivery at a time that suits you. Parts fitted are OEM or to OEM standards, thus ensuring quality and reassurance. - Page 19 Specialised Tools and Equipment Ltd...
- Page 20 Specialised Tools and Equipment Ltd...
- Page 21 Specialised Tools and Equipment Ltd...
- Page 22 Milwaukee Spare Parts list Position Quantity Description Part Number 0001 EJECTOR 4931453091 0002 CHUCK SHROUD 4931453092 0005 RETAINING RING 4931453093 0006 BALL BEARING 4931453094 0007 SCREW 4931453095 0008 GEAR BOX ASSEMBLY 4931453096 0010 RETAINING PLATE 4931453097 0013 LOCKING ROD 4931453098 0014 CABLE CLAMP 4931453099...
- Page 23 0084 SCREW 4931453138 0086 ELECTRIC ELEMENT 4931453139 0087 TOOTH RACK 4931453140 0013 SWITCH 4931453155 0127 SCREW 4931453167 0128 SWITCH COVER 4931453168 0129 LEDGE 4931453169 0131 4931453170 0133 SCREW 4931453171 0134 CYLINDER PIN 4931453172 0150 HOLDING DEVICE 4931453173 0153 GEAR BOX KIT 4931453175 0163 HOUSING...
- Page 24 NOTES Specialised Tools and Equipment Ltd...
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