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TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
Foot-hydraulic height-adjustable Work and Assembly Benches
Ergoplan EP1, EP2 and EP3 | FH
Ergoplan EP1, EP2 and EP3 | FH
Valid for types:
Reinhold Beck Maschinenbau GmbH
Im Grund 23 | DE -72505 Krauchenwies
Tel.: +49 (0) 7576 / 962 978 - 0 | Fax: +49 (0) 7576 / 962 978 - 90
E-Mail:
info@beck-maschinenbau.de
| Web:
https://www.beck-maschinenbau.de
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Table of Contents
Summary of Contents for R. Beck Maschinenbau Ergoplan EP1 FH
- Page 1 TRANSLATION OF THE ORIGINAL VERSION Operating Manual Foot-hydraulic height-adjustable Work and Assembly Benches Ergoplan EP1, EP2 and EP3 | FH Ergoplan EP1, EP2 and EP3 | FH Valid for types: Reinhold Beck Maschinenbau GmbH Im Grund 23 | DE -72505 Krauchenwies Tel.: +49 (0) 7576 / 962 978 - 0 | Fax: +49 (0) 7576 / 962 978 - 90 E-Mail: info@beck-maschinenbau.de...
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Page 2: Table Of Contents
Table of Contents Introduction ................................4 Legal Notice ....................................4 Illustrations ....................................4 Symbols ................................... 4 General Symbols ..................................4 Symbols in Safety Instructions..............................5 General ..................................6 Advantages ....................................6 Applications ....................................6 Target Group and Previous Experience ............................6 Requirements for the Operators .............................. - Page 3 Installation and Commissioning ..........................18 Operation ................................18 10.1 Loading and Unloading the Platform ............................18 10.2 Lifting and Lowering the Platform .............................. 18 10.2.1 Height Adjustment ................................18 Handling the Work Bench Top ..........................19 11.1 Chiselling and Drilling Work on the Work Bench ........................19 11.2 Workpiece Clamping ..................................
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Page 4: Introduction
1 Introduction The information in this operating manual enables safe, proper and economical operation of your work and as- sembly bench. Please observe all the explanations, notes and regulations • to avoid dangers and malfunctions, • to reduce repair costs and downtimes •... -
Page 5: Symbols In Safety Instructions
Symbols in Safety Instructions The work and assembly bench is designed and manufactured according to the current state of the art. Neverthe- less, residual hazards may occur during handling. In this operating manual, possible dangers and residual risks are pointed out at appropriate places. Safety instructions are provided with corresponding danger symbols which have the following meanings: Symbol Safety Instruction... -
Page 6: General
3 General The operating manual must be read carefully and understood before handling the work and assembly bench! If anything is unclear, please contact the manufacturer. The Ergoplan series was specially developed for manual workstations in manufacturing, assembly operations and maintenance. -
Page 7: Accident Prevention
Accident Prevention To avoid accidents, the following rules must be observed for operation: Prevent unauthorized persons from gaining access to the work and assembly bench. Keep unauthorized persons away from the danger areas. Repeatedly inform present other persons about existing residual risks (see section 4.8 "Residual Risks"). Conduct and record regular training &... -
Page 8: Safety
4 Safety Basic Safety Instructions Work and assembly benches can be dangerous if used improperly. Therefore, observe the safety instructions listed in this chapter and the accident prevention regulations of your employer's liability insurance association! The manufacturer accepts no liability for damage and malfunctions resulting from failure to observe these operating instructions. -
Page 9: Consequences In Case Of Disregard
Consequences in Case of Disregard If the work and assembly bench is not operated, maintained or repaired in accordance with the safety regula- tions, not as intended, improperly or in an abusive manner, the following will result: Dangers to the health of the operating personnel Dangers to the work and assembly bench and objects in its vicinity Impairment of the work and assembly bench function In case of improper use of the work and assembly bench, any warranty, liability and other claims for damages... -
Page 10: Hazardous Areas
Hazardous Areas Source Area Cause Risk Prevention Foot pump On the foot pedal Slipping off the Injuries to feet Keep foot pedal for height adjust- foot pedal and legs and shoes dry ment Wear work shoes with non-slip soles Mechanics Under the Crushing and Loss of limbs,... -
Page 11: Residual Risks
Residual Risks The Ergoplan is built according to the latest state of the art and the recognised safety rules. Nevertheless, the use of the Ergoplan may cause danger to life and limb of the user or third parties or damage to the Ergoplan and other equipment. -
Page 12: Organisational Measures
4.10 Organisational Measures Always keep this operating manual within easy reach and at the place of use of the Ergoplan. In addition to the operating manual, observe and instruct on generally applicable legal and other binding regulations for accident prevention and environmental protection. Supplement the operating manual with further instructions, including supervisory and reporting duties, to take account of special operational features (e.g. -
Page 13: Ergoplan Versions
Ergoplan Versions Ergoplan EP1 | FH with Work Bench Top The Ergoplan EP1 | FH is equipped with a fold-out carriage that allows it to be moved to any location in your workshop. The undercarriage is folded out by means of a hand lever (see proce- dure in section ... -
Page 14: Technical Specifications
Technical Specifications Type Ergoplan EP1 FH Ergoplan EP2 FH Ergoplan EP3 FH Article number 211.100.00 211.110.00 211.120.00 Special feature mobile with undercarriage stationary version without work bench top Work bench material red beech wood, solid red beech wood, solid Work bench size... -
Page 15: Transport To The Installation Site
Transport to the Installation Site Only trained personnel may be used for the following work: • Transport the Ergoplan • Unloading the Ergoplan • Check delivery condition of the Ergoplan Unloading the Ergoplan There is an increased risk of accidents when unloading and transporting the Ergoplan! The Ergoplan can fall or tip over due to its weight! Use only suitable and technically perfect lifting gear and suspension systems with an adequate lifting capacity of 500 kg. -
Page 16: Requirements For The Installation Site
Requirements for the Installation Site The following guidelines apply with regard to space requirements, load-bearing capacity and the condition of the substrate: • Space requirements: B x H x T = 1700 x 1080 x 640 mm (with work bench top) •... -
Page 17: Components And Controls
Components and Controls Figure 7: Components and controls Pos. Description Pos. Description Foot pedal for height adjustment Work bench top with hole grid Undercarriage with 4 swivel castors Protection cover (against crushing / shearing) Carriage lever for folding in and out Front jaw for workpiece clamping Receptacle... -
Page 18: Installation And Commissioning
Installation and Commissioning The Ergoplan must be set up in a stable position so that there are no crushing or shearing points between the Ergoplan and/or the load and objects in the vicinity. Therefore, ensure sufficient space around the Ergoplan. It must be possible to carry out the intended work on the Ergoplan or the load without obstruction. -
Page 19: Handling The Work Bench Top
• By actuating the foot pedal (A) downwards, the internal hydraulics re- act to the tie bars in the columns and move the table top gradually upwards. To reach the complete lifting height, approx. 40 actuations are required. • When the foot pedal (A) is released, the movement stops and the working platform remains in this position. -
Page 20: Clamping With Front And Rear Yaw
11.2.1 Clamping with Front and Rear Yaw The front and rear jaw of the work bench each are equipped with a high quality and solid threaded spindle. The clamping jaws can be easily clamped or opened with the vice handles. Depending on the dimensions and prop- erties, the workpiece can be clamped directly via the clamping jaws or with the aid of clamping hooks via the hole grid of the work bench top. -
Page 21: Using Vertical Clamps
11.2.2.1 Advantages of the optional Bench Dogs The optionally available bench dogs are optimally matched to the Er- goplan work benches and their hole grid. The two lengths 120 mm (Art.-No. 211.201.30) and 200 mm (Art.-No. 211.205.30) are available as a set of 2 pieces (see chapter 16). •... -
Page 22: Undercarriage (Model Ep1 Only)
11.3 Undercarriage (Model EP1 only) In order to move the work and assembly table to another place of use, the undercarriage of the EP1 can be folded out. However, the load- bearing capacity of the construction is designed exclusively for trans- porting the Ergoplan. -
Page 23: Troubleshooting
Troubleshooting Repair and maintenance work may only be carried out by competent, trained and instructed personnel. Repair work on mechanical and hydraulic components may only be carried out by authorised and trained personnel. Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to remedy the malfunction, contact our customer service department (phone: 0049 7576 / 962 978 - 0). -
Page 24: Maintenance And Repair
Maintenance and Repair Maintenance and repair work may only be carried out by competent, trained and instructed personnel. If neces- sary, further operating instructions and/or additional documents must be observed. After maintenance or repair work on the work and assembly table, always carry out a function test. -
Page 25: Disassembly And Scrapping
Disassembly and Scrapping When dismantling and scrapping the Ergoplan, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be observed. The aim is to dismantle the Ergoplan and its various materials and components properly, to recycle all possible parts and to dispose of non-recyclable components in the most environmentally friendly way. -
Page 26: Options And Accessories
Options and Accessories In the following tables you will find available options and accessories that you can use to upgrade your work and assembly bench. Please also visit our online shop https://www.hokubema.com. Only use the original accessories and spare parts specified by the manufacturer. The use of other accessories or spare parts may cause injury to persons and damage to the work and as- sembly bench. -
Page 27: Eu - Declaration Of Conformity
DE-72505 Krauchenwies (Germany) Phone: 0049 - 7576 962 978 0 Fax: 0049 - 7576 962 978 90 hereby declares that the manufactured machine Model: ERGOPLAN EP1 FH / EP2 FH / EP3 FH Type designation: Lifting Table Serial number(s): Year of manufacture:...
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