Summary of Contents for FY-TECH FY-9018
- Page 1 Owner’s Manual FY-9018 The equipment is approved by following car manufacturers (China)
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Page 2: Table Of Contents
C o n t e n t s 、 Safety Precautions Symbols 、 Symbols and Definitions 、 Accessories and Spare Parts List 、 Installation 1)、 pecifications 2)、Duty ycle and verheating 3)、 achine nstallation 4)、 electing a ocation 5)、 onnecting nput ower 5、... -
Page 3: Safety Precautions Symbols
Safety Precautions Symbols Protect yourself and others from injury, read and follow these precautions before installation and operation. Electric shock can kill: 1、Do not touch live electrical parts。 Re ad in st ru ct io ns . 2、Wear dry,hole-free insulating gloves and 1、Re ad ow ne r' s Ma nua l be fo re using or servicing body protection. -
Page 4: Symbols And Definitions
Definitions S ymbols a n d D e f i n itions Rated maximum 1max supply current Amperes Percent Volts Ma xi mu m ef f e c t i v e 1eff su pp l y cu r r e n t Increase D egr ee of pr o t e c t i o n P r o t e c t i v e ea r t h... -
Page 5: Accessories And Spare Parts List
A c c e s s o r i e s An d S p ar e p ar t s Acc e s s ories a nd S p a r e P a r t s L i s t N o . -
Page 6: Installation
Installation 1、specifications Three phase 380V 50/60HZ I n p u t v o l t a g e Output voltage 1V-12V K r i p t o l h e a t i n g A C 6 V - 1 0 V w a s h e r w e l d i n g A C 1 V - 1 2 V d o u b l e - s i d e w e l d i n g... -
Page 7: Overheating
2、Du ty C ycle a nd Overheating Du ty c ycle i s percentage of 10 minutes tha t u n it c a n w e ld a t r at ed l oad w ithout overheating. I f u ni t o verheat,output stops ,and cooling fan ru ns . W ai t f i f- tee n m i nutes for unit to cool.Reduce amperage or d ut y c y cl e b e- fo re w elding. -
Page 8: M Achine I Nstallation
3、M ac hine I n stall atio n 1) Op en t he p ackage and find out the o wne r' s m anua l。 2 )Ch eck t he s upplied accessories according to packing li st t ha t attached to this manual. 3 )Pr op erl y i nst all t his equipment as following diagra m. - Page 9 4、S el ecting a L ocation 1) Se lect a c orrect l ocation t o p lace the unit 2)D et ermine i nput p ower c ord l e ng th a ccording to its actual o p era tion r equirement . Make s u re t hat the supply cable is a t l e as t 6 mm in diameter 3) Do n ot m ove o r o perate u nit where it could ti p.
- Page 10 5、Co nne cting I nput Power 1、Input power cord（n ot less t han 6mm copper co rd）. 2、Over-current p rotection. 3、Disconnect dev ice line terminals. 4、Ground wire L1/L2 input c onductors. Installation must meet all National and Local Codes---have only qualified persons make this installation.
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Page 11: P Ower
O p e r ati o n 1、Con trols 1. Power indicator 2. Error indicator 3. Overheat indicator 4. Gun trigger indicator 5. Spot welding time display 6. Power percentage display 7/8. Spot welding time adjustment 9/10. Power percentage adjustment P a g e . -
Page 12: G Un And A Daptors
2、W eld ing G un a nd A daptors 1、Electrode h o lder 2、Trigger Sin g l e - S i d e d appl i c a t i o n s OT Washer Welding Carbo Rod Shrinking Washer Welding Stud Welding Single-sided Welding Wave form Wire Welding... - Page 13 3、O per ation a、spot welding F008+F020 Connect negative outside wire Connect spot welding Set c orrect amperage. electrode tip with welding to a clean,paint-free location gun and tighten. on metal workpiece,as close to welding area as possible. Set correct time. Approximately a 90°angle to the workepiece surface.
- Page 14 3、O per ation b、Washer Welding F017+F011+F020 Connect negative outside wire Connect washer adaptor with Set correct amperage. to a clean,paint-free location welding gun and tighten, on metal workpiece,as close to Install washer. welding area as possible. Remove welding gun.Hook the Approximately a 90°angle to the dent.Put on pressure and press washer with pull hammer.Slide...
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Page 15: C、Triangle Asher Elding
3、Operation c、Triangle Washer Welding F003+F020 Se t corr ect am pe rag e. Connect negative outside wire Connect triangel washer pull hammer with welding gun. to a clean,paint-free location on metal workpiece,as close to welding area as possible. Slide the hammer to opposite Approximately a 90°... -
Page 16: D、Carbon Rod Heating
3、Operation D、Carbon rod Heating F007+F009+F020 Set correct amperage. Connect negative outside wire Connect carbon rod and carbon rod adaptor with to a clean,paint-free location welding gun. on metal workpiece,as close to welding area as possible. Carbon rod turning in Cool the surface with a wet Set correct time. -
Page 17: E、 Wriggle F Orm
3、Operation e、 Wri ggle Form Wire Welding F006+F010+020 Connect negative outside wire Connect wriggle wire electrode Set cor rec t amperage. to a clean,paint-free location tip with welding gun. on metal workpiece,as close to welding area as possible. Set correct time. Set a wriggle wire upright Connect claw to slide hammer. -
Page 18: F、Quick Puller
3、Operation f、Quick Puller Connect negative outside wire Connect quick puller to Set cor rec t amperage. to a clean,paint-free location welding gun on metal workpiece,as close to welding area as possible. Set correct time. Touch the dent area by Squeeze the lever to the electrode of quick puller. -
Page 19: G、Crossbar Lifter
3、Operation g、Crossbar Lifter Connect negative outside wire Connect OT washer adapter Set cor rec t amperage. to a clean,paint-free location with welding gun and tighter up on metal workpiece,as close to welding area as possible. Set correct time. Put an OT washer into adapter Select a suitable puller. -
Page 20: H、Cupules
3、Operation h、Cupules Manual operating cupule: 1、 onnect manual cupule with pull hammer. 2、 sh ma nua l c upu le in to loc k the cupule on the dent. 3、Slide the hammer to opposite direction to pull the dent out. Manual operating cupule: 1、... -
Page 21: 6、Maintenance
Maintenance 1、Exploded view Resistor Circuit board 继电器 Main power switch 风扇 Control transformer Main transformer Capacitor and small resistor Silicon control Left side view Resistor Control transformer 风扇 Main transformer Right side view P a g e . 1 9... -
Page 22: 2、Troubleshooting
M a i n t e n an ce 2、Troubleshooting Trouble Reason Remedy （1）Connect power supply according (1)Connected power supply to manufacturer’s tructions. No weld output incorrectly. （2） lace power s itch in “on” (2)Power switch in off position. position （1）Replace trigger. - Page 23 P a g e . 2 1...
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