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PTM T-FOLD User Manual

Fast garment folding
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  • Page 2 T•FOLD User Guide Important Notices For Users in Europe MPORTANT This is a Class A product approved for industrial environments. In some environments this product may cause radio interference in which case you may be required to take measures to re-locate this product. For Users in the United States This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
  • Page 3 T•FOLD User Guide MPORTANT No part of this product or publication may be stored, reproduced, copied, or transmitted in any form or by any means without the express permission of IMPRESSION TECHNOLOGY. The product and the contents of this publication may be changed at any time without pri or notification.
  • Page 4 T•FOLD User Guide Warranty Limitations IMPRESSION TECHNOLOGY warrants part repair or replacement as a sole measure only if a failure is found in the system or in the materials and workmanship of the product the seller produced. However, if the cause of failure is uncertain or cannot be conclusively proved to be directly related to defect in workmanship any part repair or replacement shall be solely at the discretion of Impression Technology.
  • Page 5 T•FOLD User Guide About this Manual Purpose and Target Readers This manual explains the preparations and procedures for operating the PPS T•FOLD. This manual assumes that the reader / operator is familiar with computers and the basics of network operation and configuration. This manual is designed to assist the end user in the use, maintenance and general troubleshooting of the PPS T•FOLD.
  • Page 6 T•FOLD User Guide Manual Notation The following symbols are used in this manual for easier understanding of the information. Symbol Meaning Meaning Must be followed carefully to avoid death or serious bodily injury WARNING or catastrophic damage to your equipment. Must be observed to avoid slight or moderate bodily injury or CAUTION damage to your equipment.
  • Page 7 T•FOLD User Guide Document Change History This version of the document replaces and obsoletes all previous versions. The following table describes the most recent changes: Revision Date Summary of changes April 2021 Initial Release June 2021 Updated V1.0 Release Page vi...

  • Page 8: Table Of Contents

    T•FOLD User Guide TABLE of CONTENTS Safety Instructions…..………………………………………………………..10 Introduction ................... 10 Warnings, Cautions and Notes ............... 10 Electrical Safety ..................11 Machine Handling Safety Instructions ............ 13 Warning Label Types and Meanings ............17 1.5.1 Handling the Warning Labels ................17 1.5.2 Locations of Warning Labels ................
  • Page 9 T•FOLD User Guide Initial Setup & Basic Operations ........27 Introduction ................... 27 Before you Get Started ................27 3.2.1 Get to Know your T•FOLD ................27 Choosing a Place for the T•FOLD ............29 3.3.1 Installation Environment Requirements ............29 3.3.2 Required Space ....................
  • Page 10 T•FOLD User Guide General Care & Maintenance ..........39 Introduction ................... 39 Cleaning the Flappers at the end of production ........39 Troubleshooting ...............40 Introduction ................... 40 Troubleshooting with Error Messages ............ 40 6.2.1 Operation Status ................40 6.2.2 Errors with Message ..............41 6.2.3 Maintaining the Movement Mechanism .........

  • Page 11: Safety Instructions

    T•FOLD User Guide 1. Safety Instructions 1.1 Introduction This chapter explains the meaning of safety terms for personnel who install, operate, or maintain this equipment, important safety instructions, and the warning labels attached to the equipment. WARNING Make sure to follow all instructions and warnings on the equipment and in this manual when installing, operating, or maintaining the equipment.

  • Page 12: Electrical Safety

    T•FOLD User Guide 1.3 Electrical Safety WARNING This Product must be operated by the power source as indicated on the product’s data plate. Consult your local power company to check if your power source meets the requirements. Connect this product to a protective earth circuit. This product is supplied with a plug that has a protective earth pin.
  • Page 13 T•FOLD User Guide When cleaning this product, or replacing consumable parts, always switch the product off, and unplug it, prior to doing so. Access to a live machine interior my cause electric shock. Do not unplug or re-connect this product with the power switch on. Plugging and unplugging a live connector may deform the plug and generate heat, and eventually cause a fire accident.

  • Page 14: Machine Handling Safety Instructions

    T•FOLD User Guide 1.4 Machine Handling Safety Instructions General safety instructions that must be observed when installing or moving the equipment are explained below. WARNING Do not locate this product where people might step on or trip over the power cord. Friction or excessive pressure may generate heat and eventually cause electric shock or a fire accident Do not place the T•FOLD in the following areas.
  • Page 15 T•FOLD User Guide Keep the product away from direct heat sources such as radiators, and out of sunlight to prevent overheating and any risk of fire. Locate this product in a well-ventilated area. Do not obstruct ventilation openings of the product.
  • Page 16 T•FOLD User Guide General safety instructions that must be observed when operating the equipment are explained below. WARNING The operator’s product maintenance procedures are described in the customer documentation supplied with this product. Do not carry out any maintenance procedures not described in the documentation.
  • Page 17 T•FOLD User Guide Always follow all warning instructions marked on or supplied with this product. To avoid the risk of burn injuries and electric shock, never touch areas marked with “High Temperature” or High Voltage marks. Ensure that the room in which the product is being operated is well ventilated, especially during extended operation or mass printing.

  • Page 18: Warning Label Types And Meanings

    T•FOLD User Guide 1.5 Warning Label Types and Meanings The handling, attachment locations, and types of warning labels are explained below. Warning labels are attached to areas where care should be taken. Read and understand the positions and contents thoroughly before maintenance operation. 1.5.1 Handling the Warning Labels Make sure to note the following when handling the warning labels.

  • Page 19: Locations Of Warning Labels

    T•FOLD User Guide 1.5.2 Locations of Warning Labels The locations of warning labels are shown below. Warning Label Type Using this area as a lift point will cause damage to the T•FOLD. Do not touch anything in this area unless instructed. Dangerous voltages present in this area.

  • Page 20: Product Overview

    T•FOLD User Guide 2. Product Overview 2.1 Introduction This chapter explains the features, part names, and functions of the T•FOLD. 2.2 Features The features of the T•FOLD are explained below. 2.2.1 High Folding and Bagging Speed PPS T•FOLD can fold/bag up to 360 shirts per hour with the same consistency from start to finish. Folding speed: 6 sec./cycle.

  • Page 21: Part Names And Functions

    T•FOLD User Guide 2.3 Part Names and Functions T•FOLD part names and functions are explained in this section. For the directions described in this document, refer to the following orientation figure: Upper Rear Left Right Front Lower Page 20...

  • Page 22: Front Section

    T•FOLD User Guide 2.3.1 Front Section FIGURE 2-2 T-FOLDER FRONT SECTION PARTS Part # Name Function This button turns T•FOLD On/Off and resets errors. Press firmly Power Button and hold for 2 secs to engage. Start buttons These buttons pressed together start the folding process. Mode button This button is used to select the operation mode LCD displays the operation mode/ error message...

  • Page 23: Rear Section

    T•FOLD User Guide 2.3.2 Rear Section Mains power inlet Power bay cover Mains Switch FIGURE 2-3 T-FOLDER REAR SECTION PARTS Name Function This button supplies to and removes mains power from the Mains Switch T•FOLD For inserting the mains power cable plug AC mains power inlet For access to power supply Power bay cover...

  • Page 24: Upper Section

    T•FOLD User Guide 2.3.3 Upper Section FIGURE 2-4 T-FOLDER UPPER SECTION PARTS Name Function Flapper 1 Used for folding garments Flapper 2 Used for folding garments Flapper 3 Used for folding garments Flapper 4 Used for folding garments Flapper 5 (Packing Flapper) Used for packing/ bagging garments TABLE 2-4 T-FOLDER UPPER SECTION PARTS FUNCTION Page 23...

  • Page 25: Right Section

    T•FOLD User Guide 2.3.4 Right Section FIGURE 2-5 T-FOLDER RIGHT SECTION PARTS Part # Name Function Fan ON/OFF Button This button switches fan on/off The fan is used for inflating bags in bagging mode TABLE 2-5 T-FOLDER RIGHT SECTION PARTS FUNCTION Page 24...

  • Page 26: Operation Panel

    T•FOLD User Guide 2.3.5 Operation Panel The operation panel (LCD, Keys & Speed Control) is used to set operational conditions, display the status of the T•FOLD, and set other functions. The names and functions of the operation keys are explained below. FIGURE 2-6 OPERATION PANEL 2.3.5.1 Operation Keys NOTE...

  • Page 27: Speed Control

    T•FOLD User Guide 2.3.6 Speed Control The Speed Control is used to set folding speed ranged from 0 to 100. Recommended speed range is 70-90. For heavy/large garments, the speed can be increased accordingly. NOTE Speed can only be set up for Folding Mode (Mode1). This function is not available for Packing mode (Mode 2) Page 26...

  • Page 28: Initial Setup & Basic Operations

    Thoroughly read this manual, ask questions of your PPS Technician or Distributor, talk to other users (see various internet forums). Be realistic about deadlines when accepting orders and allow yourself sufficient time to complete the order. Upper Rear Left Right Front FIGURE 3-1 T-FOLD ORIENTATION Lower Page 27...
  • Page 29 T•FOLD User Guide FIGURE 3-3 T-FOLD REAR SECTION PARTS FIGURE 3-2 T-FOLD FRONT SECTION PARTS FIGURE 3-4 T-FOLD UPPER SECTION PARTS FIGURE 3-5 T-FOLD RIGHT SECTION PARTS Number Part Name Operation Panel Start Buttons Speed Control AC mains power inlet...

  • Page 30: Choosing A Place For The T•Fold

    T•FOLD User Guide 3.3 Choosing a Place for the T•FOLD WARNING Do not place the T•FOLD in a location under the following conditions. Doing so may cause the product to fall over, become damaged, or cause serious injury: • Unstable or shaky surfaces. •...

  • Page 31: Required Space

    The load bearing surface is textured and firm enough to be considered a non-slip, hard surface. • The load bearing surface will fully support lateral forces in all directions in excess of 100kg. PPS T•FOLD dimensions provided below. FIGURE 3-6 T-FOLD WIDTH Page 30...

  • Page 32: Initial Setup

    T•FOLD User Guide FIGURE 3-9 T-FOLD LENGTH FIGURE 3-8 T-FOLD HEIGHT 3.4 Initial Setup Once your T•FOLD has been removed from the crate and positioned as per Section 3.3 “ Choosing a Place for the T•FOLD” p.26, use the following directions to prepare the T•FOLD for operation.

  • Page 33: Basic Operations

    Failure to remove the shipping tape before powering up the T•FOLD may result in catastrophic damage to the T•FOLD drive mechanism. 2. Plug the other end of the power cord into the wall socket and turn ON. FIGURE 3-9 SWITCHING T-FOLD ON Page 32...

  • Page 34: Switching The T•Fold Off

    2. Turn the power switch at the rear of the T•FOLD to the off position. 3. Unplug the power cord from the rear of the T•FOLD and from the wall socket. FIGURE 3-11 SWITCHING T-FOLD OFF NOTE During normal non-operational periods such as overnight and during weekends it is recommended that the T•FOLD is NOT switched off...

  • Page 35: Operation Panel Operation

    2. Load the garment on the T•FOLD surface front side down. Make sure it placed in the middle of the T•FOLD top. A t-shirt’s collar should be placed in 4-6 cm further from the flapper 2/ 3 edge line. Refer fig. 3-13 FIGURE 3-13 POSITIONING THE GARMENT ON T-FOLD Page 34...

  • Page 36: Garment Folding Process

    T•FOLD User Guide If you need to pretreat the fabric with spray or by other means, be sure not to use the spray within 5 meters of the T•FOLD as air-borne adhesive may make its way into the T•FOLD and cause damage to the drive or other working parts.

  • Page 37: Setting A Preferred Mode

    T•FOLD User Guide 4.3 Setting a Preferred Mode Press the Mode key on the operation panel to setup the desired mode: Mode1 - Folding, Mode 2 -Packing. The mode status will appear on the LCD - Waiting to FOLD or Waiting to PACK.

  • Page 38: Folding The Garment

    T•FOLD User Guide 4.5 Folding the Garment 1. When folding process is on the LCD is displaying the “Active” message. 2. The moving direction of flappers 1-4 are shown on the fig. 4-1. FIGURE 4-1 PPS T-FOLD FLAPPERS MOVING DIRECTIONS Page 37...

  • Page 39: Checking Fold Quality

    T•FOLD User Guide 3. The flappers move in sequential order, refer fig. 4.2- 4.4 for schematic folding process. FIGURE 4-2 INITIAL POSITIONING AND FLAPPER 1 MOVING DIRECTION FIGURE 4-3 FLAPPER 2 AND FLAPPER 3 MOVING DIRECTION FIGURE 4-4 FLAPPER 2 AND FLAPPER 4 MOVING DIRECTION 4.6 Checking Fold Quality Fold quality is a very important component of the garment folding process.

  • Page 40: General Care & Maintenance

    T•FOLD User Guide 5. General Care & Maintenance 5.1 Introduction Whilst your PPS T•FOLD™ is built with many standard components of, it shares the ease of general care and maintenance. Your PPS T•FOLD will be operating under potential exposure to pretreatment sprays and lint from garments.

  • Page 41: Troubleshooting

    T•FOLD User Guide 6.Troubleshooting 6.1 Introduction This chapter provides information on possible causes of machine errors/faults and recovery actions. If the machine is malfunctioning an error message is displayed on the T•FOLD LCD. If cause of errors/faults and recovery actions are not found in this chapter, or the machine cannot restore to normal status, please contact the distributor from whom you purchased the product or our customer support center.

  • Page 42: Errors With Message

    T•FOLD User Guide ACTIVE The T•FOLD is 1. If T•FOLD does not respond processing within a reasonable period of time (and no actual fold 3.5.2 "Switching the job is executing), turn T•FOLD OFF" p.33 T•FOLD off and then back 3.5.1 "Switching the on again.

  • Page 43: Maintaining The Movement Mechanism

    T•FOLD User Guide Reference ERROR MESSAGE INFO RECOVERY ACTION 3.5.2 "Switching the T•FOLD 1. Turn machine OFF. OFF" p.33 Turn it ON again and check if the same 3.5.1 "Switching the T•FOLD Flapper 3 fault message appears. ON" p.32 2. Check the Movement 6.5 Maintaining the Movement Mechanism for foreign Mechanism of Flappers 1, 2 and 3...
  • Page 44 T•FOLD User Guide 1. Gently lift Flappers 1, 2 and 3 and visually check drive belt for any obstacles that can potentially affect the flappers moving. Refer fig. 5-2 FIGURE 6-2 CHECKING MOVING MECHANISM FOR FOREIGN OBJECTS 2. If you noticed some foreign objects in the Movement Mechanism, use a small brush or mini- vacuum cleaner to clean the teeth of the Drive Belt and the Drive Gear (take care not to dislocate or damage the Drive Belt or Gear in doing this).

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