Orbit BEHLMAN INV 1210 User's Manual And Technical Reference Manual

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MNL940-003-000-
USER'S GUIDE AND
TECHNICAL REFERENCE
DC TO AC INVERTER
BEHLMAN MODEL INV 1210
FOR SERVICE ASSISTANCE
CONTACT BEHLMAN
CUSTOMER SERVICE DEPARTMENT
PHONE TOLL FREE 1-800-874-6727
OR WRITE
BEHLMAN
CUSTOMER SERVICE DEPARTMENT
80 CABOT COURT
HAUPPAUGE, NY 11788
PHONE: (631) 435-0435
FAX
: (631) 951-4341
FOR SALES INFORMATION:
PHONE: (631) 435-0435
USA
: (800) 874-6727
FAX
: (631) 951-4341
DATE: 8/00
0
REV: -

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Summary of Contents for Orbit BEHLMAN INV 1210

  • Page 1 USER'S GUIDE AND TECHNICAL REFERENCE DC TO AC INVERTER BEHLMAN MODEL INV 1210 FOR SERVICE ASSISTANCE CONTACT BEHLMAN CUSTOMER SERVICE DEPARTMENT PHONE TOLL FREE 1-800-874-6727 OR WRITE BEHLMAN CUSTOMER SERVICE DEPARTMENT 80 CABOT COURT HAUPPAUGE, NY 11788 PHONE: (631) 435-0435 : (631) 951-4341 FOR SALES INFORMATION: PHONE: (631) 435-0435...
  • Page 2 SAFETY SUMMARY The following safety precautions must be observed during all phases of operation, service, and maintenance of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in the manual violates safety standards associated with the design and intended use of this equipment.
  • Page 3 DANGEROUS PROCEDURE WARNINGS Warnings will precede potentially dangerous procedures in this manual. Instructions contained in the warning must be followed. Warnings will be preceded by the caution symbol (above). RISK OF ELECTRIC SHOCK This symbol warns personnel of hazardous conditions due to the exposure of hazardous voltage that can be lethal if contacted.
  • Page 4 CLAIM FOR DAMAGE IN SHIPMENT Under the FOB factory terms of sale, ownership and responsibility are transferred to the customer when the equipment leaves the factory. Each Behlman product is shipped from the factory in proper operating condition. Immediately upon receiving equipment, unpack and inspect it for evidence of damage incurred in shipment.
  • Page 5 WARRANTY CERTIFICATE Behlman Electronics, Inc. warrants to the original purchaser, for a period of one (1) year from the shipment from Behlman, each item to be free from defects in material and workmanship. Behlman’s obligation and the Purchaser’s sole remedy for any breach or violation of this agreement is limited to adjustments, repair or replacements for parts which have been promptly reported by the Purchaser as having been in its opinion, defective and so found by Behlman upon inspection.
  • Page 6: Table Of Contents

    OPERATING MANUAL FOR MODEL SERIES INV 1210 TABLE OF CONTENTS INTRODUCTION Specifications THEORY OF OPERATION OPERATING INSTRUCTIONS Installation Wiring Controls and Indicators Optional alarm contacts OPERATIONAL CONSIDERATIONS Load Limitations Powering Reactive Loads Powering Lamps Powering Motors Powering Non-Linear Loads TROUBLESHOOTING Maintenance MECHANICAL OUTLINE REVISION HISTORY...
  • Page 7: Introduction

    INTRODUCTION The Behlman INV 1210 series of power inverters incorporate the latest in switched mode power technology to provide regulated AC power from a user supplied DC source. These devices produce a” modified sinewave” output, which represents the RMS value of what is available from typical utility power.
  • Page 8: Theory Of Operation

    THEORY OF OPERATION The INV 1210 series utilizes high frequency switched mode power conversion to convert the incoming DC to an AC output. The first stage is a DC to DC converter which “steps - up” the input voltage to a regulated +/- 160 Vdc. This voltage is applied to a second high frequency “house keeping”...
  • Page 9: Operating Instructions

    OPERATING INSTRUCTIONS INSTALLATION The INV 1210 series inverters have been designed to be installed in a standard 19" relay rack or EIA type enclosure. A set of accessory rack “ears” are provided for this feature. These rackmount adapter brackets may be mounted at the front panel or in the middle of the chassis.
  • Page 10 WIRING (continued) Units supplied with the AC input bypass option should be wired slightly differently so that neutral is “carried through” to the output but is not shorted to the GND terminal. This will place one side of the inverter output at the neutral potential. It should be noted that this is only recommended to satisfy the NEC requirements.
  • Page 11: Controls And Indicators

    WIRING (continued) The recommended wire size for each model is listed below. These sizes are based on a maximum wire length of 10 to 15 feet. Longer wires should be increased in diameter. MODEL # DC INPUT WIRING AC INPUT \ OUTPUT WIRING 1200-48-XX # 8 AWG ( 45 A) # 14 AWG ( 15 A max.)
  • Page 12 CONTROLS AND INDICATORS MODEL INV 1210 SERIES INVERTERS ALL MODELS MNL940-003-000-...
  • Page 13: Optional Alarm Contacts

    OPTIONAL ALARM CONTACTS The alarm contact option provides the user with a convenient means of monitoring the DC input, AC input, and AC output of the inverter. Each function provides one set of “dry” C form contacts which accommodate any logic required. The contact rating of the alarm functions are 0.3 amp @ 125 Vac maximum.
  • Page 14: Operational Considerations

    OPERATIONAL CONSIDERATIONS LOADING LIMITATIONS: The INV series are designed to produce a power level of 1200 Watts ( real power) under continuous operating conditions. In addition, they can supply bursts of over 1500 watts for several seconds. Peak repetitive currents on the order of 60 amps may also be supplied continuously as long as they do not exceed the RMS value of 10 amps.
  • Page 15: Powering Non-Linear Loads

    POWERING MOTORS (continued) The model 1210s current limiting can be an advantage when starting motors. During the starting period, the motor will attempt to draw excessive power from the inverter. The current limit circuit will “pulse” the output current with high peaks in an attempt to start the motor.
  • Page 16 POWERING NON-LINEAR LOADS (continued) Other non-linear loads such as phase controlled SCR bridges or some types of power factor corrected “front ends” will be adversely affected by the modified sinewave produced by this equipment. These devices require a sinusoidal voltage for proper operation and timing.
  • Page 17: Troubleshooting

    TROUBLESHOOTING In the event problems are encountered during the installation and operation of the inverter refer to the chart below before assuming the inverter is at fault. If It is determined the fault is with the inverter, contact Behlman Electronics for service information. SYMPTOM POSSIBLE CAUSE ACTION...
  • Page 18: Mechanical Outline

    MECHANICAL OUTLINE MNL940-003-000-...
  • Page 19: Revision History

    REVISION HISTORY Rev. DESCRIPTION DATE INITIAL RELEASE 5/9/2016 MNL940-003-000-...

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