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FOREWORD Hydrocollator ® Heating Units This manual contains general instructions for operation, precautionary instructions, and maintenance recommendations for the owners and operators of the Hydrocollator SS, E-2 and E-1 Heating Units. In order to obtain maximum life and efficiency of the Hydrocollator Heating Units, please read this manual thoroughly and follow all instructions prior to operating the unit.
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PRECAUTIONARY INSTRUCTIONS Hydrocollator ® Heating Units CAUTION • Never adjust the thermostat too high. The thermostat is extremely sensitive to the slightest adjustment. • Clean the tank periodically as described in the maintenance portion of this manual. • Always replace Hydrocollator HotPacs as soon as they show signs of wear. •...
NOMENCLATURE Hydrocollator ® Heating Units WHITE LAMP (where applicable), when illuminated, indicates that main power is connected, the switch is on and unit is operating. RED LAMP (where applicable), when illuminated, warns of an overheat/low water condition. Action is necessary to correct the condition. GREEN LAMP (220/240 volt units), when illuminated, indicates that main power is connected, the switch is on and unit is operating.
TECHNICAL SPECIFICATIONS Hydrocollator ® Heating Units SS Model Power Supply 110-120 V~, 220-240 V~ Rated Frequency 50/60 Hz Power Consumption 1000 W Tank Capacity 31.64 Liters Temperature Range 160°F - 165°F (71°C - 74°C) Thermal Cut-out Temp 190°F ± 14°F (88°C ± 8°C) Accuracy +/- 10% Heating Up Time...
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TECHNICAL SPECIFICATIONS Hydrocollator ® Heating Units E-2 Model Power Supply 110-120V~, 220-240 V~ Rated Frequency 50/60 Hz Power Consumption 1000 W Tank Capacity 43.23 Liters Temperature Range 160°F - 165°F (71°C - 74°C) Thermal Cut-Out Temp 190°F ± 14°F (88°C ± 8°C) Accuracy +/- 10% Heat Up Time...
SETUP Hydrocollator ® Heating Units Remove all of the contents inside the Hydrocollator and then replace the wire rack. Make certain the drain valve is closed before filling the tank with water. The tank should be approximately 3/4 full with packs removed. The tank may be filled from any standard type faucet.
TROUBLESHOOTING Hydrocollator ® Heating Units The following are solutions to minor performance problems. Only qualified personnel should service equipment problems. PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION 1. Breaker for electric circuit off. 1. Turn breaker ON. Unit Plugged In, 2. Thermostat not functioning. 2.
REPLACEMENT PARTS Hydrocollator ® Heating Units Model SS 120 VOLT – Standard Cat. No. – 2202 w/packs Key* Part Description Part No. Element, Heating 120 Volt, 1000 Watt 10630 Hydraulic Thermostat 10631 Brkt. & Bulb Thermostat A/B Assembly (2 each)** 21023 22219 Junction Box Cover...
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REPLACEMENT PARTS Hydrocollator ® Heating Units Model E-2 120 VOLT – Standard Cat. No. – 2802 w/packs Key* Part Description Part No. Element, Heating 120 Volt, 1000 Watt 10630 Hydraulic Thermostat 10631 Brkt. & Bulb Thermostat A/B Assembly (2 each)** 21023 23457 Junction Box Cover...
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REPLACEMENT PARTS Hydrocollator ® Heating Units Model E-1 120 VOLT – Standard Cat. No. – 2102 w/packs Key* Part Description Part No. Element, Heating 120 Volt, 1000 Watt 21007 Hydraulic Thermostat 10631 Brkt. & Bulb Thermostat A/B Assembly (2 each)** 21023 21004 Junction Box Cover...
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REPLACEMENT PARTS Hydrocollator ® Heating Units Model SS 220/240 VOLT – (Low Water) Cat. No. – 2207 w/packs Cat. No. – 2209 w/o packs Key* Part Description Part No. Element, Heating 1000 Watt 22245 Hydraulic Thermostat 10631 Brkt. & Bulb Thermostat A/B Assembly (2 each)** 21023 Junction Box Cover 22223...
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REPLACEMENT PARTS Hydrocollator ® Heating Units Model E-1 220/240 VOLT – (Low Water) Cat. No. – 2107 w/packs Cat. No. – 2109 w/o packs Key* Part Description Part No. Element, Heating 1000 Watt 22245 Hydraulic Thermostat 10631 Brkt. & Bulb Thermostat A/B Assembly (2 each)** 21023 21004 Junction Box Cover...
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REPLACEMENT PARTS Hydrocollator ® Heating Units Model E-2 220/240 VOLT – (Low Water) Cat. No. – 2806 w/packs Cat. No. – 2808 w/o packs Key* Part Description Part No. Element, Heating 1000 Watt 22245 Hydraulic Thermostat 10631 Brkt. & Bulb Thermostat A/B Assembly (2 each)** 21023 23457 Junction Box Cover...
MAINTENANCE Hydrocollator ® Heating Units Care and Cleaning The Hydrocollator is equipped with an immersion type heating element and a hydraulic capillary type thermostat which evenly maintains the HotPac temperature in the water and provides a ready supply of heated packs.
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MAINTENANCE Hydrocollator ® Heating Units Cleaning Tips 1. The interior of the unit should be cleaned, usually every two weeks, using a low abrasive bathroom cleaner. Check for low or no chlorine content in your cleaner and make sure that the residue is thoroughly rinsed away with water.
WARRANTY Hydrocollator ® Heating Units Chattanooga Group ("Company") warrants that the Hydrocollator Models SS, E-2, and E-1 Heating Units ("Products") are free of defects in material and workmanship. This warranty shall remain in effect for one year from the date of original consumer purchase. If these Products fail to function during the one year warranty period due to a defect in material or workmanship, Company or the selling dealer will repair or replace this Product without charge within a period of thirty days from the date on which the Product is returned to the Company or the dealer.
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