Related Manuals for cam ZPH Series
Summary of Contents for cam ZPH Series
- Page 1 Original operating manual Operating manual Fork positioner ZPH-series Flexibility & experience 12/2021 – V01 from serial n° CC09501...
- Page 2 © 12-2021. CAM attachments is a trademark of TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved. No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV.
- Page 3 Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по – долу. Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže. Danish Du kan finde denne vejledning på dit sprog via nedenstående link. German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link. Greek Μπορείτε...
- Page 4 Thank you for using our product. For your safety and to ensure a correct operation, we would like to bring to your attention some aspects of this manual: • This booklet supplies useful instructions for the correct operation and maintenance of the product. It is therefore necessary to pay the utmost attention to all of the paragraphs that illustrate the most simple and secure way to operate and use this product.
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Page 5: Table Of Contents
CONTENTS INTRODUCTION ..................... DESCRIPTION . -
Page 6: Introduction
INTRODUCTION This manual contains all the necessary information on the installation and operation of the ZPH-fork positioner. Some of the maintenance operations should only be carried out by professional technicians. If you require this information and the maintenance steps, please contact your dealer. Also included in this manual are a number of safety instructions to create a safe working environment. -
Page 7: Description
DESCRIPTION 2.1. Technical data Always check the type plate for the correct information. W6 – Minimal width lift truck carriage W3 – Maximal width of the forks Without forks Total sideshifter stroke 100 + 100 mm With sideshifter Model Capacity W8–W9 Weight ISO2328 kg/mm... -
Page 8: Operating Pressure And Oil Flow Rate
2.2. Operating pressure and oil flow rate Positioning Model Operating pressure Oil flow rate Hydraulic functions Recommended Recommended l/min l/min l/min ZPH25T ZPH25 ZPH35T ZPH35 ZPH50T Sideshifting Model Operating pressure Oil flow rate Hydraulic functions Recommended Recommended l/min l/min l/min ZPH25T ZPH25 –... -
Page 9: Placem Ent Of The Decals
2.4. Placem ent of the decals The safety and warning labels should be placed as described in the pictures below. See chapter 3 for the explanation of the safety warnings. If the decals are damaged or missing, replace them. N° Decal Explanation Reference... -
Page 10: Type Plate
DO NOT EXCEED THE LIFT TRUCK RESIDUAL CAPACITY • DE RESTCAPACITEIT VAN DE HEFTRUCK MAG NIET OVERSCHREDEN WORDEN • DIE RESTKAPAZITAT DES GABELSTAPLERS DARF NICHT UBERSCHRITTEN WERDEN • NE PAS DEPASSER LA CAPACITE RESIDUELLE DU CHARIOT ELEVATEUR • NO EXCEDER LA CAPACIDAD RESIDUAL DE LA CARRETILLA ELEVADORA • NON SUPERARE LA PORTATA RESIDUA DEL CARRELLO ELEVATORE N° Explanation CAM attachments logo Equipment capacity Equipment name... -
Page 11: Safety Instructions
SAFETY INSTRUCTIONS 3.1. Explanation of the safety decals If the decals are damaged or missing, please replace them Make sure that all the safety messages are legible. Replace damaged stickers asking the manufacturer for new ones. If the part to be replaced bears a sticker, ensure that a new sticker is applied to the new part. Decal Explanation Reference... -
Page 12: General Safety Instructions
In the event that equipment, procedures, work methods or working techniques are used that are not specifically advised by the CAM attachments company, it is necessary to make sure that there is no danger to the operator or other people. -
Page 13: Transport And Storage
TRANSPORT AND STORAGE 1. Transport If you want to transport the fork positioner on a pallet, make sure that the attachment is securely attached so that it can’t fall off. Safely transport the fork positioner by following the next steps: 1. -
Page 14: Assembly And Installation
• The assembly and installation must be carried out by an expert. • Make sure that the goods and packaging are in good condition. • Before commissioning, carry out a risk analysis on the assembly of the CAM attachment on the forklift •... - Page 15 4. Strap and lift the fork positioner as indicated in the figure. The minimum capacity of the lifting device must be 200 kg. Check the type plate to know the weight of the fork positioner. Select the appropriate material according to the weight (ropes, cables, hooks, etc.) Lift the fork positioner with a crane.
- Page 16 8. Connect the required hydraulics function to the valves. With sideshifter Without sideshifter 9. Remove the two bolts, washers and adjust block, shim plates. 10. Lift and insert the first fork in the fork positioner central zone (C) and shift it to the left. Insert the second fork and shift it to the right.
- Page 17 11. Insert and tighten the two adjust block, shim plates and bolts, washers previously removed. Your fork positioner is now ready for use! After the assembly of the attachment and before putting the device into operation, check if all the functions operate correctly. Any failure of the safety devices can cause malfunctioning and damage to the attachment.
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Page 18: Operation
• For safety reasons, arbitrary adaptations or modifications to the equipment are prohibited. • In the event of non-envisaged workmanship or intervention or following a procedure different to that indicated in the manual, consult CAM attachments before proceeding in order to ascertain its feasibility. -
Page 19: Operating Instructions
6.2. Operating instructions Please see chapter 7 for the daily maintenance schedule. • The lifting device with attachment installed needs to be approved for use prior to commissioning. • Be sure to obtain the manufacturer’s certification concerning the residual capacity of the lift lifting device, after installing the attachment. - Page 20 6.2.2. Load handling Don’t drive with a non-centred load (shifted towards the left or right). Make sure that loads can’t move freely, they may fall and cause accidents. 1. Set the forks of your lifting device in the correct position and as wide as possible for the load to be carried.
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Page 21: Maintenance
MAINTENANCE 7.1. Safety instructions for the maintenance of the product • Make sure you read the operating manual before carrying out maintenance. • For maintenance, place the fork positioner in its lowest position to the ground. Switch off the vehicle’s engine and remove the key. •... -
Page 22: Maintenance Instructions
Maintenance instructions In the event of problems or if any operations not specifically described in this manual must be performed, please consult CAM attachments or the retailer. 1. Daily maintenance check A daily check of the fork positioner can limit wear to a minimum: •... - Page 23 5. Check bolts and screws Check that all the screws are properly tightened and check the lifting device attachment hooks. In case of damage or loose bolts/screws, replace/tighten them. Check that fork locking pins and end bar keepers are installed and functional. Check sample of baseplate cap screws for proper torque value.
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Page 24: Troubleshooting
TROUBLESHOOTING N° Problem Cause Action Impossible to Oil leak Check the connections. Replace or repair sideshift/position the pump/valve. Replace the seals the load Dirt or air in the hydraulic system Bleed the air from the system, run the cylinders through several lift cycles. See chapter ‘5.3.1. -
Page 25: Final Decommissioning And Disposal
FINAL DECOMMISSIONING AND DISPOSAL Final, proper decommissioning or disposal of the product must be performed in accordance with the regulations of the country in which the product is used. In particular, regulations governing the disposal of batteries, fuels and electronic and electrical systems must be observed. Waste packaging should be sorted and put into solid dustbins according to the materials and needs to be collected by the local special environment protection bureau. -
Page 26: Annexes
ANNEXES 10.1. CE certificate 26/40... - Page 27 27/40...
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Page 28: 10.2. Hydraulic Diagram
10.2. Hydraulic diagram Fork positioning Sideshifting If you request a detailed hydraulic diagram, please contact the manufacturer. 28/40... -
Page 29: 10.3. Spare Parts List
10.3. Spare parts list 10.3.1. ZPH25T-1020P-CD01A Fork positioner Nr Description Reference 1 Frame A12040 2 Adjust device A12042 3 Upper slider 229300 4 Lower slider 6001237 5 Lower hook A12043 6 Hook plate 1005079 7 Cylinder A15627 8 Connector 602194 9 Connector 100663 10 Shim... - Page 30 Valve assembly – A16219 Nr Description Reference Valve assy A16219 1 Valve assy A10297 2 Connector 605029 3 Connector 100663 4 Positioning pin LD08*012H1 5 Plug A16262 30/40...
- Page 31 Adjust device Nr Description Reference 1 Cylinder block A12048 2 Guide bar A12041 3 Valve A10297 4 Connector 605029 5 Adjust block A10279 6 Bearing A10282 7 Nut LML16X 8 Cylinder assy A15866 9 Fork seat A10278 10 Shim A10738 11 Shim A12271 12 Hose...
- Page 32 Cylinder of sideshifting – A15917 Nr Description Reference Sideshift cylinder assy A15917 1 Cylinder A15627 2 Throttle slice 222251 3 Connector 602194 4 Connector 100663 Service kit YG3002XLB 32/40...
- Page 33 Cylinder of adjust device – A15866 Nr Description Reference Cylinder assy A15866 1 Lock nut LML16X 2 Cylinder A12049 3 Throttle valve A10308 4 Plug 605028 5 Connector 605029 6 Nut LM16X Service kit YG3086XLB 33/40...
- Page 34 10.3.2. ZPH35T-1100P-CD01B Fork positioner Nr Description Reference 1 Frame A10272 2 Adjust device A10284 3 Upper slide 6051767 4 Lower slide 6057680 5 Lower hook 6051768 6 Hook plate A10245 7 Cylinder 23007 8 Connector 602194 9 Connector 100663 10 Shim DT10H 11 Bolt LNQ10*035H3...
- Page 35 Valve assembly – A16219 Nr Description Reference Valve assy A16219 1 Valve assy A10297 2 Connector 605029 3 Connector 100663 4 Positioning pin LD08*012H1 5 Plug A16262 35/40...
- Page 36 Adjust device Nr Description Reference 1 Cylinder seat A10280 2 Guide bar A10281 3 Valve A10297 4 Connector 605029 5 Adjust block A10279 6 Bearing A10282 7 Nut LM16X 8 Cylinder assy A15829 9 Fork seat A10278-R1 10 Shim A10738 11 Shim A12270 12 Hose...
- Page 37 Cylinder of sideshifting – A15828 Nr Description Reference Sideshift cylinder assy A15828 1 Cylinder 23007 2 Throttle slice 222251 3 Connector 602194 4 Connector 100663 Service kit YG3001XLB 37/40...
- Page 38 Cylinder of adjust device – A15829 Nr Description Reference Cylinder assy A15829 1 Lock nut LML16X 2 Cylinder A10303 3 Throttle valve A10308 4 Plug 605028 5 Connector 605029 6 Nut LM16X Service kit YG3086XLB 38/40...
- Page 39 NOTES ................................
- Page 40 Your distributor: Manufactured outside the EU for TVH PARTS HOLDING NV. www.camattachments.com Agri info@camattachments.com Construction Industry Brabantstraat 15 Food & 8790 Waregem beverage Belgium Paper T +32 56 43 42 11 handling F +32 56 43 44 88...