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Wire and Harnessing Products
No: ES 61402
Engineering Specification
Rev: D
Date: July 9, 1991
Page: 1 of 16
RAYCHEM
INTERCONNECTION SYSTEMS DIVISION
ENGINEERING STANDARD
ES 61402
OPERATING AND MAINTENANCE MANUAL
WAFFLE IRON II HEATING TOOL
If this document is printed it becomes uncontrolled. Check for the latest revision.
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Summary of Contents for Tyco Electronics RAYCHEM WAFFLE IRON II
- Page 1 Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 1 of 16 RAYCHEM INTERCONNECTION SYSTEMS DIVISION ENGINEERING STANDARD ES 61402 OPERATING AND MAINTENANCE MANUAL WAFFLE IRON II HEATING TOOL If this document is printed it becomes uncontrolled. Check for the latest revision.
- Page 2 Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 2 of 16 OPERATING AND MAINTENANCE MANUAL WAFFLE IRON II HEATING TOOL If this document is printed it becomes uncontrolled. Check for the latest revision.
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Page 3: Table Of Contents
Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 3 of 16 WARNING The Waffle Iron II has exposed hot surfaces. WARNING To prevent danger of electric shock, do not remove covers. There are no user-serviceable parts inside. -
Page 4: Description
Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 4 of 16 Description General Raychem's Waffle Iron II is a portable heating tool for terminating components of Raychem's Integrated Interconnection System (I S). The Waffle Iron II contains a microprocessor-based controller which provides heating time and temperature adjustment, fault and error monitoring, and display of operational status. -
Page 5: Function
Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 5 of 16 Function When the Waffle Iron II power is switched on, the controller undergoes a self test. If the circuits are functioning properly the green READY/ERROR light will illuminate, and the unit is ready for use. -
Page 6: Specifications
Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 6 of 16 Specifications Power Requirements Model CE-1404200 (120 V) 100-120 VAC, 50-60 Hz, 20 A Model CE-1404300 (240 V) 200-240 VAC, 50-60 Hz, 10 A Overall Cycle Time 3-4 Minutes Temperature... -
Page 7: Preparation For Use
Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 7 of 16 Preparation For Use Power Connection Connect the Waffle Iron II to a grounded 50 or 60 Hz power source of the current capability and voltage specified on the back of the heating tool. - Page 8 Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 8 of 16 Step 5 Remove/install platens as required. o Platens are locked into heat sinks by a spring-loaded retainer. o Identification markings face the operator. o Top platen has one keying slot.
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Page 9: Operating Instructions
Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 9 of 16 Operating Instructions Turn-On Procedure Step I Make sure that set-up is completed as detailed in section 2. Step 2 Turn on the power (ON-OFF) switch. o The green READY/ERROR light will illuminate steadily when the self test is completed and the tool is ready for operation. -
Page 10: Termination Procedure
Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 10 of 16 Termination Procedure WARNING In keeping with good industrial hygienic practice, adequate ventilation must be maintained whenever plastic materials are heated. Step 1 Make sure that the set-up is completed (section 2), the tool is turned on and warmed up (para. - Page 11 Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 11 of 16 Step 7 Press the START button to initiate the termination cycle. o The upper heat sink must be latched and the green READY/ERROR light must be on before the termination cycle can be started.
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Page 12: Calibration Verification Test
Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 12 of 16 Calibration Verification Test Objective This procedure is performed to verify whether the Waffle Iron II control system is operating correctly and the heating temperatures are within the specified ranges. Results of this test will determine if the heating tool can be used, or if it must be recalibrated by an authorized Raychem representative. - Page 13 Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 13 of 16 5. Set the TEMP dial to 0 and the TIME dial to 5. 6. Run two warm-up heating cycles. o Either open the upper heat sink or turn the POWER switch off and on to reset the heating tool between heating cycles.
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Page 14: Maintenance
Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 14 of 16 Maintenance WARNING Disconnect the heating tool from its power source before performing maintenance. Cleaning 5.1.1 Keep the platens clean and free from residues such as melted sealing material. Remove and clean the platens daily or as often as necessary, using a clean tissue moistened with trichloroethane. -
Page 15: Troubleshooting
Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 15 of 16 Troubleshooting Troubleshooting Guide Trouble Possible Cause Corrective Action Tool will not Tool not plugged in Plug tool in heat; all lights remain off Power (ON-OFF) switch Turn on power (ON-OFF) -
Page 16: Replacement Parts List
Wire and Harnessing Products No: ES 61402 Engineering Specification Rev: D Date: July 9, 1991 Page: 16 of 16 Replacement Parts List DESCRIPTION PART NUMBER Infrared lamp (top or bottom) 966723 Reflector (top or bottom) 977842 Latch stud (for heat sink) 966243 Latch receptacle (for heat sink or 966722...
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