Summary of Contents for ESS 600-1350
- Page 1 Upper & Lower Belt Tracker 600-1350 Belt Widths Installation Operations Manual Upper & Lower Belt Tracker 14/06/2021...
- Page 2 National Office Details Location Address Phone & Email 11 – 13 Traders Way PO Box 121 CURRUMBIN (07) 5589 2000 Currumbin QLD 4223 esscur@esseng.com.au Unit 2/34 Chapple Street PO Box 1475 (07) 4972 3759 GLADSTONE Gladstone QLD 4680 essgla@esseng.com.au Unit A 255 Dugan St Kalgoorlie WA 6430 (08) 9021 7991 KALGOORLIE...
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Page 3: Warranty Note
WARRANTY NOTE ESS WARRANTS the Upper & Lower Belt Tracker 600-1350 Belt Widths to be free of defects both in materials and workmanship for a period of 12 months from the date of despatch of the product from the ESS factory. The warranty given by ESS in this regard will extend only to replacing or repairing product shown to be defective. - Page 4 INDEX SECTION 1 SAFETY SECTION 2 INTRODUCTION SECTION 3 PREPARATION FOR INSTALLATION SECTION 4 INSTALLATION SECTION 5 COMMISSIONING SECTION 6 OPERATOR TRAINING SECTION 7 ROUTINE MAINTENANCE AND SERVICE SECTION 8 TROUBLE SHOOTING SECTION 9 INSTALLATION ARRANGEMENT DRAWING SECTION 10 EXPLODED PARTS DRAWING SECTION 11 FINAL CHECKLIST Upper &...
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Page 5: Section 1 - Safety
SECTION 1 - SAFETY Belt TRACKER is designed to be quickly and easily serviced by appropriate personnel. Under no circumstances should servicing or installation of the Belt tracker be carried out whilst the belt is in operation. The conveyor must be shut down and locked out before any person enters or reaches into the conveyor enclosure. -
Page 6: Section 2 - Introduction
A steering roller must be supplied by the client. Typically the roller removed from the system will suffice. For greater efficiency of the BELT TRACKER, ESS recommends the steering roller be coated with a rubber lagging. ALTERNATE TRACKING SYSTEMS For conveying systems that reverse or have substantial roll back the SMART BELT TRACKER is available. -
Page 7: Section 3 - Preparation For Installation
SECTION 3 - PREPARATION FOR INSTALLATION – Ensure that you have the correct drawings and 1. CHECK INSTALLATION DRAWINGS equipment for your conveyor/s. – Do this in your workshop or 2. PRE-ASSEMBLE THE BELT TRACKERS AND MOUNTS similar area, rather than at the conveyor. This will enable you to: (a) Verify all required equipment is present. -
Page 8: Section 4 - Installation
SECTION 4 – INSTALLATION Lower Belt Tracker Locate the lower guide unit approximately three times the belt width before the point where the belt adjustment is needed or before any major pulley. If installing multiple units, allow 21 to 50m between units depending on the severity of mistracking. Upper Belt Tracker Locate the upper guide unit beyond the loading point or three times the belt width before the point where the belt adjustment is needed. - Page 9 Step 9. Rotate the torque arm so the centre pivot of the guide frame is in line with the centre of the belt. Fit the guide roller arms (including guide rollers) allowing 3-6mm gap between the belt and the guide rollers. Ensure the guide arms are extended an equal distance from the guide frame and tighten adjustment screws.
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Page 10: Section 5 - Commissioning
SECTION 5 - COMMISSIONING Step 1. Manually move the guide rollers from side to side to check the system function. Ensure all bolts have been tightened adequately. Step 2. Is the belt empty? Make sure there are no tools left on the belt They may clog up conveyor systems. -
Page 11: Section 6 - Operator Training
SECTION 6 - OPERATOR TRAINING The last step is the correct training of personnel to maintain and service the equipment or employ ESS on a contract basis to service and maintain ESS equipment keeping it in its optimum working condition. -
Page 12: Section 7 - Routine Maintenance And Service
SECTION 7 - ROUTINE MAINTENANCE AND SERVICE Regular inspections and servicing is the key to an efficient conveyor system. It is recommended that the Belt tracker be inspected once per week. Actual intervals will vary considerably from plant to plant. Inspection Inspect the condition of the Belt Tracker. -
Page 13: Section 8 - Trouble Shooting
PROBLEM – Mounts don’t fit in desired location CAUSE SOLUTION Belt is too far below the stringers Use alternative mounts available from ESS The belt will need to be deflected into position Belt returns between the stringers along the length the Belt tracker will be mounted. -
Page 14: Section 9 - Installation Drawings
SECTION 9 – INSTALLATION DRAWINGS Revision C... - Page 15 Upper & Lower Belt Tracker 14/06/2021...
- Page 16 Upper & Lower Belt Tracker 14/06/2021...
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Page 17: Section 10 - Exploded Parts Drawings
SECTION 10 – EXPLODED PARTS DRAWINGS Upper & Lower Belt Tracker 14/06/2021... -
Page 18: Final Checklist
Site: ____________________________ Number: _____________________ Date: ___________________ Site Equipment No./Location: __________________________ Site Contact: __________________________ Completed By: ______________________________________ 1. Was equipment to ESS Specification? _______________________________ Yes/No Drawing No. Ref: ________________________________________ Attached? Yes/No If No, WHY ________________________________________________________________________________ _________________________________________________________________________________________ Will this affect performance? Yes/No...
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