Summary of Contents for SIEB & MEYER FC2
- Page 1 SIEB & MEYER Frequency converter 02192100xy Hardware Description P-TD-0000552.2 2019-08-26...
- Page 2 SIEB & MEYER Asia Co. Ltd. 4 Fl, No. 532, Sec. 1 Min-Sheng N. Road Kwei-Shan Hsiang 333 Tao-Yuan Hsien Taiwan Phone: +886 3 311 5560 Fax: +886 3 322 1224 smasia@ms42.hinet.net http://www.sieb-meyer.com FC2 - Frequency converter 02192100xy...
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Page 3: Table Of Contents
General Information Safety Instructions Unit Assembly Complying EMC Description of the Device Device View and Dimensions Technical Data Connectors Connection Examples Initial Operation Status Display and Error Messages Safety Circuit / Restart Lock (STO) Appendix Index FC2 - Frequency converter 02192100xy... - Page 4 Chapter Overview FC2 - Frequency converter 02192100xy...
- Page 5 Unit Assembly Complying EMC ........Emission of Line and Field Interferences According to Category C3 ..Description of the Device ..........Fields of Application .................. Features of the Series FC2 ............... Type Plate ....................Function ....................5.4.1 General Functional Description ................
- Page 6 Connector ....................10.3 Operation ....................Status Display and Error Messages ........ 11.1 LED Status Display: EtherCAT Connection ..........11.2 7-segment Display ..................11.2.1 List of the Operating States ................... 11.2.2 List of the Error Messages ..................FC2 - Frequency converter 02192100xy...
- Page 7 Requirements and Standards ..............Appendix ................. 13.A Manufacturers ................... 13.A.1 SIEB & MEYER Accessories ................13.A.1.1 Connectors of the Series FC2 ................13.A.1.2 Line Filters by TDK & EPCOS Group ..............13.A.2 Phoenix Contact ....................13.A.3 TOSHIBA - Fiber Optic Connectors ..............
- Page 8 Content FC2 - Frequency converter 02192100xy...
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Page 9: About This Manual
Indicates a hazardous situation which, if not avoided, may result in prop‐ erty damage. Risk symbols Risk symbol Description General hazardous situation Risk of injury due to electric shock Risk of injury due to hot surfaces FC2 - Frequency converter 02192100xy... -
Page 10: Illustration Of General Notices
Risk of property damage Illustration of General Notices Symbol Description Hint with additional, further information Tip with suggestions and useful information Abbreviations n.c. not connected safety function: Safe Torque Off voltage at the common collector FC2 - Frequency converter 02192100xy... -
Page 11: General Information
General Information General Information This manual describes the frequency converters of the series FC2. These devices allow operation of asynchronous high-frequency spindles. This manual provides information on: ▶ Safety instructions and application advice ▶ Category of electromagnetic compatibility ▶ Device description (Features, type plate, function) ▶... - Page 12 General Information FC2 - Frequency converter 02192100xy...
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Page 13: Safety Instructions
The standards DIN VDE 0100 and DIN VDE 0110 as well as the national accident prevention regulations shall be considered! When installing feed-in systems adhere to all applicable regulations, special safety instructions and technical connection conditions of the local DSO. FC2 - Frequency converter 02192100xy... -
Page 14: Appropriate Use
"EMC Guidelines" means that the machine manufacturer has to carry out new meas‐ urements to comply with the regulations. SIEB & MEYER devices meet the requirements of the Low-Voltage Directive 2014/35/EU. The harmonized standards of DIN EN 50178 and DIN EN 60204-1 in FC2 - Frequency converter 02192100xy... -
Page 15: Reasonably Foreseeable Misuse
Avoid improper mechanical load of the device. The following points must especially be taken into consideration: ▶ Protect the device against mechanical damage (max. acceleration = 40 m/s²). ▶ Protect the device against dirt and humidity. FC2 - Frequency converter 02192100xy... -
Page 16: Installation
2. That means: Ensure to avoid conductive impurities during the operation. ▶ Devices with air cooling only can be loaded to their maximum up to a height of 1000 m above MSL (3281 ft above MSL). For an operation in areas higher than FC2 - Frequency converter 02192100xy... -
Page 17: Electrical Connection
Connection to earth must be realized according to the instructions in the product documentation of your device. The electrical installation must be carried out according to the relevant electrical codes (e.g. appropriate wire gauges, fuse protection and connections of ground conductors must be considered). FC2 - Frequency converter 02192100xy... -
Page 18: Operation
Risk of serious injuries due to moving machine parts During the operation of an installation with open doors or removed covers, persons may seriously be injured by moving machine parts. Keep the doors closed during the operation and do not remove covers. FC2 - Frequency converter 02192100xy... -
Page 19: Maintenance
SJ/T 11364-2014 (China RoHS 2 on the restriction of the use of hazardous substances in electrical and electronic equipment) SIEB & MEYER products labeled with the symbol above do not exceed the limits of the directive SJ/T 11364-2014 for hazardous substances. FC2 - Frequency converter 02192100xy... -
Page 20: Legal Warranty
NOTICE Due diligence of the machine manufacturer A first programming carried out by SIEB & MEYER does not release the machine manufacturer from his duty to check the programmed values for correctness. FC2 - Frequency converter 02192100xy... -
Page 21: Unit Assembly Complying Emc
High-frequency interferences may occur, if the device is used in a public mains which supplies residential areas. These interferences may disturb the functioning of other devices. Do not use the device in a public mains or ensure appropriate interference suppression measures. FC2 - Frequency converter 02192100xy... - Page 22 Unit Assembly Complying EMC FC2 - Frequency converter 02192100xy...
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Page 23: Description Of The Device
Operating high-speed asynchronous motors is a typical field of application of the solid state frequency converters of series FC2. The series FC2 is specially developed for the use in PCB machining centers and combines the results of decades-long experience in the field of electronics and drive technology. -
Page 24: Type Plate
Description of the Device Type Plate The type plate is attached to the right side panel of the frequency converter. Fig. 1: Type plate FC2 Meaning Explanation Device designation Composed of module type and performance range as letter code Supply voltage... -
Page 25: Function
In addition, suitable electronics permit compensation of parasitic characteristics of the motor, or initiation of high-dynamic control cycles. In order to operate three-phase motors at least the following connections must be real‐ ized at the devices of series FC2: ▶ Mains supply... - Page 26 If a motor is decelerated faster than by natural friction losses, the motor works as generator. The energy fed back during generator operation is converted to heat by a ballast circuit integrated in the frequency converter. The following possibilities are provided for operation and parameterization of the FC2: ▶ analog reference value setting drivemaster2 for the connection to a common PC ▶...
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Page 27: Device View And Dimensions
Device View and Dimensions Device View and Dimensions View/Ventilation Fig. 2: Device view of FC2 (variant 02192100IF) NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. -
Page 28: Dimensions
Device View and Dimensions Dimensions Fig. 3: Dimensions of FC2 (variant 02192100IF) in mm (inch) The device is designed for vertical wall mounting. Other setup positions are possible but you must consult SIEB & MEYER before. FC2 - Frequency converter 02192100xy... -
Page 29: Technical Data
The apparent output powers have been calculated for an output voltage of 220 V S1: continuous load with S1 values S6: load that is alternating between 15 s of S6 values (load) and 12 s of 40 % of S6 values (open-circuit operation) FC2 - Frequency converter 02192100xy... - Page 30 Technical Data FC2 - Frequency converter 02192100xy...
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Page 31: Connectors
Connectors Connectors Fig. 4: Connectors on FC2 (left: front panel; right: bottom side) Connector Meaning Pin assignment Address selection switch of device page 32 X1 24 V Power bus: 24 V logic supply and status message from the page 32... -
Page 32: Id Switch
EtherCAT slave output page 46 X65 IN EtherCAT slave input You can order the suitable connector kit for the FC2 drive at SIEB & MEYER under article number 32299551. ID Switch ➮ Set the address for the module by means of the address selection switch. -
Page 33: X3 - Bus Inputs
CAN bus + CAN_L CAN bus - RS485 + n.c. n.c. RS485 - Ground Ground Related topics Connection examples: "X3, X4 – Bus Connection", page 49 X10 – Safety (STO) Safety circuit and restart lock (STO) FC2 - Frequency converter 02192100xy... -
Page 34: X14 - Usb
5 V voltage supply for USB Data− Data+ Ground X26/ X27 – SERVOLINK 4 SERVOLINK 4: optical input (X26) and optical output (X27) The fiber optic connectors for SERVOLINK 4 are located at the bottom side of the device. FC2 - Frequency converter 02192100xy... -
Page 35: Preparation Of Optical Fiber Cables With Connector
Optical fiber cable 49 N Min. 25 mm Bending radius When bending the optical fiber cable to install it, note that the recommended bending radius is six to ten times greater than the minimum bending radius. FC2 - Frequency converter 02192100xy... -
Page 36: X29 - Analog Inputs/Outputs
5.3 V supply voltage MEAS +10 V Reference voltage for analog inputs, I = 20 mA Stud bolt flange: max. tightening torque = 0.7 Nm Related topics Connection examples: "X29 – Analog Inputs/Outputs", page 52 FC2 - Frequency converter 02192100xy... -
Page 37: Inputs
The set speed value is generated, whether it was enabled by the start input or not. Speed reference value The current speed reference value is generated. Thereby the releases and the times of the ramps are considered. FC2 - Frequency converter 02192100xy... -
Page 38: X30 - Digital Inputs/Outputs
Currently active power output. 100 % is the peak power of the motor at the operating point. X30 – Digital Inputs/Outputs You can set the desired functions of the digital inputs and outputs in the software drive‐ master2 . FC2 - Frequency converter 02192100xy... -
Page 39: Inputs
The motor will be accelerated as soon as the start signal and a corresponding refer‐ ence value are received. Start / Stop The function input “Start/Stop” permits the start or stop of the frequency converter. ▶ Start = +24 V ▶ Stop = 0 V FC2 - Frequency converter 02192100xy... -
Page 40: Outputs
The inputs for motor protection (PTC) are connected. ▶ The safety circuit / restart lock is wired. ▶ The 24 V supply is switched on. The mains supply is turned on. ▶ No error message has been signaled. FC2 - Frequency converter 02192100xy... - Page 41 If the active current consumed by the motor exceeds a set reference value, the output “Load message” is activated. The reference value is set via the analog input “Active load (+,-)” or via the software drivemaster2 . FC2 - Frequency converter 02192100xy...
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Page 42: X31A/B - Speed Sensor And Motor Temperature Sensor
Motor temperature sensor of spindle 7 PTC7 Motor temperature sensor of spindle 8 Stud bolt flange: max. tightening torque = 0.7 Nm Related topics Connection examples "X31A/B – Speed Sensor and Motor Temperature Sensor", page FC2 - Frequency converter 02192100xy... -
Page 43: X31B For Spindle 9 - 12 (Optional)
▶ MR sensor (by Westwind) and ▶ similar sensors with the following max. data: ─ supply voltage = 5.6 V ─ total current = 1 A ─ upper cut-off frequency = 32 kHz FC2 - Frequency converter 02192100xy... -
Page 44: Motor Temperature Sensor (X31A/B)
8.10.4 Motor Temperature Sensor (X31A/B) The FC2 provides up to 12 inputs for motor protection (PTC/NTC). One individual input is provided for every spindle. The inputs must be connected correspondingly. The input motor protection (PTC/NTC) allows for example connection of PTC resistors that are often used in three-phase motors for temperature monitoring. -
Page 45: X33 - Outputs For Spindle Selection
This output can be evaluated by the CNC or it controls the motor contactor. A modified spindle selection becomes active when “Switch on” is deactivated and “Switch on” is activated again. Related topics Connection example: "X33 – Outputs for Spindle Selection", page 56 FC2 - Frequency converter 02192100xy... -
Page 46: X34 - Mains Supply
Connection example: "X35 – Motor Phases", page 56 General wiring instructions: "Motor Cable", page 57 8.15 X64/X65 – EtherCAT EtherCAT slave interface X64 (output) and X65 (input) for the connection of a higher- ranking control FC2 - Frequency converter 02192100xy... - Page 47 Transmit data + TX− Transmit data − Receive data + n.c. n.c. RX− Receive data − n.c. n.c. Related topics Connection example: "X64/X65 – EtherCAT", page 58 Status of communication: "LED Status Display: EtherCAT Connection", page 61 FC2 - Frequency converter 02192100xy...
- Page 48 Connectors FC2 - Frequency converter 02192100xy...
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Page 49: Connection Examples
Connection Examples Connection Examples The following sections provide connection examples for the individual connectors of the device. X1, X2 – 24 V Voltage supply: 24 V ±20 % X3, X4 – Bus Connection 9.2.1 RS232 Bus FC2 - Frequency converter 02192100xy... -
Page 50: Rs485 Bus
For further information on the maximum number of bus nodes refer to the document “CAN Physical Layer” by the user organization CiA e. V. X10 – Safety Circuit (STO) See also chapter 12 "Safety Circuit / Restart Lock (STO)", page FC2 - Frequency converter 02192100xy... -
Page 51: Wiring With Ossd
Connection Examples 9.3.1 Wiring with OSSD OSSD = Output Signal Switching Device 9.3.2 Wiring without OSSD OSSD = Output Signal Switching Device X26/X27 – SERVOLINK FC2 - Frequency converter 02192100xy... -
Page 52: X29 - Analog Inputs/Outputs
Connection Examples X29 – Analog Inputs/Outputs 9.5.1 Analog inputs FC2 - Frequency converter 02192100xy... -
Page 53: Analog Outputs
9.5.2 Analog Outputs X30 – Digital Inputs / Outputs 9.6.1 Digital Inputs Signal State Input 0 V to 5 V not active 10 V to 24 V active 5 V to 10 V not defined FC2 - Frequency converter 02192100xy... -
Page 54: Digital Outputs
Connection Examples 9.6.2 Digital Outputs X31A/B – Speed Sensor and Motor Temperature Sensor 9.7.1 Speed Sensor FC2 - Frequency converter 02192100xy... -
Page 55: Motor Temperature Sensor
Connection Examples 9.7.2 Motor Temperature Sensor X32 – Inputs for Spindle Selection signal State Input 0 V to 5 V not active 10 V to 24 V active 5 V to 10 V not defined FC2 - Frequency converter 02192100xy... -
Page 56: X33 - Outputs For Spindle Selection
Consider the following with regard to shielding: Always use shielded motor cables! Related topics Chapter "Motor Cable", page 57 FC2 - Frequency converter 02192100xy... -
Page 57: Motor Cable
The cable shield must be connected large-area with 360° shield termination. In addi‐ tion, the motor cable should be as short as possible to reduce electromagnetic radia‐ tion and capacitive currents. Fig. 5: Motor connection FC2 - Frequency converter 02192100xy... -
Page 58: X64/X65 - Ethercat
Ethernet connection cable: To connect EtherCAT devices use only Ethernet cables of Category 5 (Class D) and higher. You can either use patch cables (1:1) or crossover cables (TX crosslinked to RX) because the receiver ports (PHY) support automatic cable recognition (auto crossover feature). FC2 - Frequency converter 02192100xy... -
Page 59: Initial Operation
Assign the control interface (see page 34). The inputs “Motor protection” (PTC) and “Safety circuit / restart lock” must be wired. ➮ Wire the motor (see page 46). ➮ Connect the power lines (see page 46). FC2 - Frequency converter 02192100xy... -
Page 60: Operation
However, the signal “Target reached” is cleared during the adaptation time (time until the new reference speed is reached). The motor is decelerated via the function “Stop” or by clearing the reference value. FC2 - Frequency converter 02192100xy... -
Page 61: Status Display And Error Messages
The LED flashes at the following intervals: Operational: The complete data channel is active. L2 – error Communication error L3 – processor Green Processor watchdog: Processor is active. (L3 and L4 flash alternately.) L4 – processor Green FC2 - Frequency converter 02192100xy... -
Page 62: 7-Segment Display
The motor is disabled connector of the digital outputs. immediately. ▶ Defect output IC. drive-setup-tool heartbeat The motor is stopped immediately ▶ communication line (0x10A) and disabled. defect or disturbed. ▶ The control source failed. FC2 - Frequency converter 02192100xy... - Page 63 The power supply is cut immedi‐ ▶ The mains voltage was too ately from the mains. low. Error in external power supply unit The motor is disabled immediately. ▶ The external power supply did (0x523) not acknowledge “Ready for FC2 - Frequency converter 02192100xy...
- Page 64 The motor can not be turned on. ▶ Logic programming (0x73D) device is not valid. Error in electronic type plate The motor can not be turned on. ▶ Type plate is not programmed (0x73E) faulty; please contact SIEB & MEYER. FC2 - Frequency converter 02192100xy...
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Page 65: Safety Circuit / Restart Lock (Sto)
The advantage of this circuit is that a single drive can be locked safely in an installation with several drives while other drives remain in operation. Besides, a drive can be locked without having to charge the DC link electrolytic capacitor at a new restart. FC2 - Frequency converter 02192100xy... -
Page 66: Functional Description Of The Restart Lock
This ensures a very high safety level (SIL 4). The TÜV checked safety circuit is controlled by the OSSD1+2 signal or via one or several emergency stop switch devices. See also section 12.2 "Wiring Example", page 67 FC2 - Frequency converter 02192100xy... -
Page 67: Wiring Example
(according to stop function category 0+1), which meets the safety requirements according to SIL 3 (EN ISO 13849-1). This circuit allows connecting several emergency stop devices in parallel, which are permanently monitored. FC2 - Frequency converter 02192100xy... -
Page 68: Requirements And Standards
─ Category 4 ─ Performance Level e ▶ according to EN 61508-1:2010 and EN 61800-5-2:2014-06 ─ PFH = 0 ─ SFF = 100 % (if there are PFH values, then SFF<100%) ─ HFT = 0 FC2 - Frequency converter 02192100xy... - Page 69 When connected appropriately, the safety concept K1 does not supply any share of dangerous, undetected errors in the safety chain for the function STO. Thus the stop function 0+1 according to EN 60204-1:2007-6 is realized. FC2 - Frequency converter 02192100xy...
- Page 70 Safety Circuit / Restart Lock (STO) FC2 - Frequency converter 02192100xy...
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Page 71: Appendix
13.A Manufacturers 13.A.1 SIEB & MEYER Accessories In the following you find all accessories for FC2 that you can order at SIEB & MEYER. Consider the information on accessories suitable for your device in the tech‐ nical manual. 13.A.1.1 Connectors of the Series FC2... -
Page 72: Phoenix Contact
The line filter 35063109 is discontinued as of September 35063109 30.09.2019, . 13.A.2 Phoenix Contact http://www.phoenixcontact.com Order key for Phoenix connectors Labeled connectors can be ordered at SIEB & MEYER. 13.A 13.A.3 TOSHIBA - Fiber Optic Connectors http://www.toshiba.com FC2 - Frequency converter 02192100xy... -
Page 73: Index
X35 – motor X4 – Bus OUT X64 – EtherCAT OUT Manufacturers X65 – EtherCAT IN Motor cable Operating states Optical filer connector (POF) preparation of optical fiber cables with connector Residual current device (RCD) Restart lock FC2 - Frequency converter 02192100xy...
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