Faraone ELEVAH 51 MOVE Use And Maintenance Instructions
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Faraone ELEVAH 51 MOVE Use And Maintenance Instructions

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STOCK PICKER
ELEVAH 51 MOVE
USE AND MAINTENANCE INSTRUCTIONS
Translation of the original instructions
This document is the property of Faraone Industrie Spa
Any total or partial reproduction without written authorisation by the author or owner is forbidden

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  • Page 1 STOCK PICKER ELEVAH 51 MOVE USE AND MAINTENANCE INSTRUCTIONS Translation of the original instructions This document is the property of Faraone Industrie Spa Any total or partial reproduction without written authorisation by the author or owner is forbidden...

  • Page 2: Table Of Contents

    ATTACHMENT 2 - Fluid power layout ........................... 9-3 ATTACHMENT 3 - Electrical layout ..........................9-4 ATTACHMENT 4 – Inspection certificate ........................9-6 ATTACHMENT 5 – Declaration of conformity ........................ 9-7 MAINTENANCE LOGBOOK ....................10-1 STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 0-1...

  • Page 3: Introduction

    THIS MANUAL IS A VERY IMPORTANT DOCUMENT; ALWAYS KEEP IT NEAR THE MACHINE. Due to continuous improvements to the products, IMA Faraone Spa reserves the right to amend the technical data without any prior notice. For updated information, contact IMA Faraone Spa.

  • Page 4: Technical Assistance - Warranty

    Faraone Industrie Spa deems it necessary to conduct an extensive analysis of all of the structural components every 10 (ten) years, to confirm their integrity.

  • Page 5: Safety Precautions

    Faraone Industrie Spa. ATTENTION THE NON COMPLIANCE WITH THE SAFETY PRECAUTIONS LISTED IN THE MANUAL MAY CAUSE DAMAGES TO THE MACHINE AND TO THE PROPERTY AND INJURIES OR FATAL ACCIDENTS. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 1-1...

  • Page 6: Preliminary Procedures

    Read carefully and follow all the WARNING statements and the operational instructions reported on the machine and in the manual. • Use the machine for the applications falling within those envisioned by Faraone Industrie Spa. • All operational personnel must familiarise with the emergency operations and controls of the machine, as specified in the manual.

  • Page 7: Operation

    Laws regarding safety in the workplaces of the country where the machine is operating. For Italy, refer to Legislative Decree 81/08, annex IX “Values of rated operating voltages of electrical machines and systems”. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 1-3...
  • Page 8 Make sure the operators of other machines, overhead or at ground level, know that there is a Stock Picker in the area. • Warn personnel not to work, stand or transit underneath the lifted cage. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 1-4...
  • Page 9 Lift by means of a lifting device with adequate capacity. For information regarding lifting, refer to the relative section in the manual. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 1-5...

  • Page 10: General Technical Data

    USE AND MAINTENANCE MANUAL - SECTION 2 GENERAL TECHNICAL DATA ATTENTION SELF-PROPELLED STOCK PICKER ELEVAH 51 MOVE IS A MACHINE DESIGNED EXCLUSIVELY TO CARRY, LIFT, STACK OR ARRANGE LOADS ON SHELVING, CONTROLLED BY AN OPERATOR STATIONED IN THE DRIVER'S SEAT, WHICH CAN BE RAISED AT THE SAME TIME AS THE LOAD HANDLING DEVICE.

  • Page 11: Overall Dimensions

    USE AND MAINTENANCE MANUAL - SECTION 2 OVERALL DIMENSIONS ELEVAH 51 MOVE Measurements expressed in mm STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 2-2...
  • Page 12 * : Maximum pressure of the stabiliser/wheel considering the weight of the machine plus the maximum load on the cage are fully distributed on only one side of the machine (fully asymmetrical load) STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 2-3...

  • Page 13: Basic Constructive Data

    0.5 m/s ACOUSTIC EMISSIONS: The A-weighted emission sound pressure level is below 70dB ATTENTION THE STOCK PICKER ELEVAH 51 MOVE HAS BEEN INSPECTED BY THE MANUFACTURER FOR THE PURPOSE OF CALCULATING THE MAXIMUM ADMISSIBLE TRANSVERSE AND LONGITUDINAL ANGLES. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020...

  • Page 14: Preparation And Inspection

    NOTE: the owner shall provide qualified personnel for training both at the time of delivery of the first units and later, if requested by the user or by personnel. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 3-1...

  • Page 15: Functional Test

    Make sure the loading deck is working correctly. Make sure that it travels smoothly without any jerky movements, and that its up/down movement is not obstructed. Make sure all of its parts are intact. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 3-2...

  • Page 16: Safety Warnings For The Operators

    INDICATED IN THIS MANUAL (GENERAL DANGER) ATTENTION THE ELECTRICAL SYSTEM OF THE PLATFORM IS NOT IN ANTI-EXPLOSIVE EXECUTION (NO ATEX): THEREFORE YOU SHOULD CAREFULLY AVOID ITS USE IN AREAS SUBJECT TO ATEX RISK. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 3-3...
  • Page 17 (for example, warning signs) Prohibition to come into contact with live electrical conductors Prohibition to climb on/off the cage when elevated Prohibition to lift/lower the cage without operator on board STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 3-4...
  • Page 18 Protection of the lower limbs SLIP-PROOF SHOES ATTENTION THE USE OF ANY OTHER SPECIFIC PERSONAL PROTECTIVE DEVICES MUST BE CHECKED BASED ON THE ASSESSMENT OF SPECIFIC RISKS, CARRIED OUT BY THE EMPLOYER STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 3-5...

  • Page 19: Controls, Lights And Machine Operation

    APPLICATION AND OPERATION. THE USER AND THE OPERATOR ARE REQUIRED TO OBSERVE THE CORRECT SAFETY PROCEDURES. The stock picker models ELEVAH 51 MOVE are electric machines equipped with a cage assembled onto a lifting mechanism with aluminium uprights. The stock picker is DESIGNED TO CARRY, LIFT, STACK OR ARRANGE LOADS ON SHELVING, CONTROLLED BY AN OPERATOR STATIONED IN THE DRIVER'S SEAT, WHICH CAN BE RAISED AT THE SAME TIME AS THE LOAD HANDLING DEVICE.
  • Page 20 WHEN THE MACHINE IS PUT OUT OF SERVICE FOR A LONG PERIOD, THE BATTERIES MUST BE COMPLETELY AND EVENLY CHARGED AT LEAST ONCE A WEEK AND KEPT WITH THE PLUG DISCONNECTED TO AVOID THE SAME BATTERIES GOING FLAT. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 4-2...

  • Page 21: Cage Control Console

    Before actuating the machine from the cage control console, the following conditions of the controls must be satisfied: • The main switch must be ON. • The emergency stop/switch-off button must be on RESTORE (POWER SUPPLY CONNECTED). STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 4-3...
  • Page 22 KEY WHEN THE STOCK PICKER IS NOT IN USE. Multi-purpose cloche control The cloche is used to control the machine functions described below: • Transmission/steering • Cage lifting and lowering STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 4-4...
  • Page 23 BEFORE LOWERING THE CAGE MAKE SURE THAT THERE IS NO PERSONNEL IN THE AREA BELOW. Loading platform up/down control 1. DOWN direction of the loading platform 2. UP direction of the loading platform STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 4-5...

  • Page 24: Activation Pedal Switch

    Place your foot on the switch, hold it down to actuate the cloche functions. NOTE: it is necessary to hold both the pedal-switch and the cloche actuation lever down in order to actuate the cloche functions. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 4-6...
  • Page 25 DO NOT RAISE/LOWER THE CAGE IF THE MOBILE RAILING DOES NOT APPEAR TO CLOSE PROPERLY, AND HAVE IT REPAIRED (CONTACT THE MANUFACTURER, IF NECESSARY) ATTENTION ENSURE HANDS DO NOT REMAIN TRAPPED WHEN CLOSING THE RAILING. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 4-7...

  • Page 26: Parking The Machine

    HAVING A USEFUL LOAD CAPACITY ABLE TO SUPPORT THE TOTAL WEIGHT OF THE MACHINE (CHECK THE GROSS WEIGHT OF THE MACHINE IN THE OPERATIONAL TECHNICAL DATA TABLE OF THE MACHINE) ATTENTION ONLY LIFT THE MACHINE WITH THE CAGE COMPLETELY LOWERED. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 4-8...

  • Page 27: Emergency Procedures

    7. Let the protective transparent door slide back down; 8. Restore the emergency button to activate the machine's power supply. ATTENTION THE OPERATIONAL PHASES OF THE EMERGENCY DESCENT ARE REPORTED ON APPROPRIATE ADHESIVE NEAR THE EMERGENCY DESCENT CONTROL. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 5-1...

  • Page 28: Reporting The Accident

    REPORTING THE ACCIDENT Faraone Industrie Spa must be immediately informed of any accidents to a Faraone product. Contact the factory by telephone and give all the necessary details, also in absence of injuries or evident damages to the property.

  • Page 29: Daily Inspection

    Spirit levels (if present): Check the integrity of the spirit levels on the base frame. ATTENTION DO NOT USE THE MACHINE BEFORE REPAIRING ALL FAULTS / MALFUNCTIONS NOTED STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 6-1...

  • Page 30: Routine Maintenance

    BASED ON NORMAL USE. IF THE MACHINE IS USED FOR HEAVY DUTY WORK, SUCH AS A HIGH NUMBER OF CYCLES, UNFAVOURABLE POSITION, CORROSIVE/DIRTY ENVIRONMENT, ETC., THE USER MUST INCREASE THE FREQUENCY OF THE CHECKS ACCORDINGLY. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 7-1...

  • Page 31: Monthly Maintenance

    (if necessary, temporarily remove the protective cover to access the chains). For information regarding the wear of chains, refer to “Checks on the lifting chains”. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 7-2...

  • Page 32: Maintenance Every Six Months

    Refer to the specifications described in the relative paragraph for information regarding hydraulic oil change. MAINTENANCE EVERY FIVE YEARS • Torque Reducer Inspect the reducer and change the synthetic oil. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 7-3...

  • Page 33: Maintenance Operating Instructions

    2. Support the cage with the forklift truck during the entire duration of the maintenance operation; 3. When the operation is over, lower the cage slowly to its end of stroke and reposition the protective casing of the base by re-screwing the four knobs. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 8-1...

  • Page 34: Battery Maintenance

    REPLACE THE BATTERIES WITH THE SAME TYPES AS THOSE SUPPLIED BY THE MANUFACTURER. HYDRAULIC OIL CHANGE Faraone Industrie Spa recommends using hydraulic oil with viscosity index 32. Mixing oils of different makes or types is strongly ill advised, since they may not contain the necessary additives or viscosity may be different.

  • Page 35: Transmission Motor

    4. Unscrew the motor tie rods using a 10 [mm] socket wrench 5. Extract the rear shield with the brush holder (using a rubber mallet if necessary) paying attention not to ruin the o-rings between the tube and the shield/flanges. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 8-3...
  • Page 36 8. Replacing the brush. It is recommended to proceed as follows: a. Extract the compression spring of the brush; b. Unscrew the fixing screw (1) and extract the brushes (2); STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 8-4...
  • Page 37 GASKETS AND THE SILICONE COATING OF THE TIE RODS. AFTER THE MAINTENANCE TECHNICIAN HAS CLOSED THE MOTOR, HE IS FULLY RESPONSIBLE FOR THE IP DEGREE AND THE INTEGRITY OF THE MOTOR. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 8-5...

  • Page 38: Checks On Lifting Chains

    Experience has shown that this type of failure is not always easily recognised as there are no evident changes in the chain conditions, especially in the initial stage. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 8-6...
  • Page 39 Replace the chain if the protruding part of the pin heads is worn down by more than 25% or if the outer side is worn down by more than 20% of its thickness. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 8-7...
  • Page 40 FOR FURTHER INFORMATION REGARDING PURCHASE OF SPARE PARTS AND CONSUMABLES, PLEASE CONTACT THE MANUFACTURER. THE MANUFACTURER DECLINES ALL LIABILITY DUE TO DAMAGE OR MALFUNCTION CAUSED BY USE OF PARTS NOT AUTHORISED BY THE SAID MANUFACTURER. STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 8-8...

  • Page 41: Attached Documentation

    AND LOAD ALLOWED INSIDE THE Max 200 kg BASKET OBLIGATION SIGN “EMERGENCY DESCENT CONSULT THE OPERATING INDICATION PROCEDURE” MANUAL “DANGERS AND PROHIBITIONS IN INDICATION "EMERGENCY DESCENT" INDICATION USING THE PLATFORM” INDICATION CE PLATE STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 9-1...
  • Page 42 USE AND MAINTENANCE MANUAL - SECTION 9 8 – 9 STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 9-2...

  • Page 43: Attachment 2 - Fluid Power Layout

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 2 - Fluid power layout STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 9-3...

  • Page 44: Attachment 3 - Electrical Layout

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 3 - Electrical layout STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 9-4...
  • Page 45 USE AND MAINTENANCE MANUAL - SECTION 9 STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 9-5...

  • Page 46: Attachment 4 - Inspection Certificate

    ATTACHMENT 4 – Inspection certificate STOCK PICKER ELEVAH 51 MOVE Serial number: The machine underwent the following tests: ■ Brake test ■ Overload test ■ Operation test Producing a POSITIVE result. Tortoreto, on STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 9-6...

  • Page 47: Attachment 5 - Declaration Of Conformity

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 5 – Declaration of conformity STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 9-7...
  • Page 48 USE AND MAINTENANCE MANUAL - SECTION 9 STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 9-8...

  • Page 49: Maintenance Logbook

    Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Every five years Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Torque Reducer: Inspection and oil change Date: _______________ : ________________ Signature NOTES STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 10-1...
  • Page 50 Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Every five years Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Torque Reducer: Inspection and oil change Date: _______________ : ________________ Signature NOTES STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 10-2...
  • Page 51 Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Every five years Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Torque Reducer: Inspection and oil change Date: _______________ : ________________ Signature NOTES STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 10-3...
  • Page 52 Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Every five years Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Torque Reducer: Inspection and oil change Date: _______________ : ________________ Signature NOTES STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 10-4...
  • Page 53 Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Every five years Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Torque Reducer: Inspection and oil change Date: _______________ : ________________ Signature NOTES STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 10-5...
  • Page 54 Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Every five years Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Torque Reducer: Inspection and oil change Date: _______________ : ________________ Signature NOTES STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 10-6...
  • Page 55 Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Every five years Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Torque Reducer: Inspection and oil change Date: _______________ : ________________ Signature NOTES STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 10-7...
  • Page 56 Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Every five years Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Torque Reducer: Inspection and oil change Date: _______________ : ________________ Signature NOTES STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 10-8...
  • Page 57 Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Every five years Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Torque Reducer: Inspection and oil change Date: _______________ : ________________ Signature NOTES STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 10-9...
  • Page 58 Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Every five years Perform “MONTHLY, THREE-MONTHLY AND SIX-MONTHLY MAINTENANCE” Torque Reducer: Inspection and oil change Date: _______________ : ________________ Signature NOTES STOCK PICKER ELEVAH 51 MOVE – Rev. 08_2020 Page 10-10...
  • Page 59 NOTES:...
  • Page 60 Faraone Industrie Spa Contrada Salino – Via San Giovanni, 20 64018, Tortoreto (TE) – ITALY Tel.:+39.0861.77.22.21 – fax: +39.0861.77.22.22 www.faraone.com info@faraone.com...

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