Manner SV 4b Series Operating Manual

Sensor signal amplifier

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Operating manual
Sensor Signal Amplifier SV_4b
1-Channel, PCM
Manner Sensortelemetrie GmbH
Eschenwasen 20
D-78549 Spaichingen
Telephone: +49 (0)7424 9329-0
Fax: +49 (0)7424 9329-29
E-mail:
info@sensortelemetrie.de
Internet: www.sensortelemetrie.de
11010, 1, en_US
HANDBUCH_SENSORSIGNALVERSTÄRKER_SV_4b_EN_DOKU.pdf // 20190916

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  • Page 1 Operating manual Sensor Signal Amplifier SV_4b 1-Channel, PCM Manner Sensortelemetrie GmbH Eschenwasen 20 D-78549 Spaichingen Telephone: +49 (0)7424 9329-0 Fax: +49 (0)7424 9329-29 E-mail: info@sensortelemetrie.de Internet: www.sensortelemetrie.de 11010, 1, en_US HANDBUCH_SENSORSIGNALVERSTÄRKER_SV_4b_EN_DOKU.pdf // 20190916...
  • Page 2 2019-09-16, von Borcke Copyright All rights for duplicating, photomechanical reproduction – also extracts - are explic- itly reserved by the enterprise Manner Sensortelemetrie. Trade marks and trade names were used without verification of the free applicability. Disclaimer Documentation The texts and examples were prepared with care. Mistakes can not be excluded. The enterprise Manner Sensortelemetrie will assume no liability for missing or incorrect information and resulting consequences, neither judicial nor otherwise.
  • Page 3: Table Of Contents

    Table of contents Safety....................4 Definition of Warnings..............4 General Warnings................. 4 Conventional Usage................6 Technical Data.................. 7 Measuring System................. 7 Sensor Signal Amplifier, Sensors............. 8 3.2.1 Gain Bandwidth Characteristic............9 3.2.2 Operation Mode Strain Gauge Bridge........... 10 3.2.3 Remote Shunt Calibration Function..........11 3.2.4 List for Shunt Calibration Resistor..........
  • Page 4: Safety

    Safety 1.1 Definition of Warnings DANGER! Hint for possible dangerous situation. Ignoring the security terms may cause death or serious injury. WARNING! Hint for possible dangerous situation. Ignoring the security terms may cause injury. CAUTION! Hint for possible damage of property, if the corresponding protec- tive measure were disregarded.
  • Page 5 DANGER! Risk of Injury by Movable Parts While normal operation, as well as inadvertent loosening of parts of the telemetry system during operation, present persons may be injured if protective equipment is absent. Check the safety function of the protective equipment particularly –...
  • Page 6: Conventional Usage

    Conventional Usage Sensor telemetry systems are used for contact-free data and power transfer from passive and active sensors (e.g. on rotating shafts). DANGER! Risk of Subsequent Damages caused by Malfunctions If the telemetry system is used for controlling or regulating func- tions it is not conceive for, subsequent damages up to injury to persons can be caused.
  • Page 7: Technical Data

    Technical Data 3.1 Measuring System Technical Data Telemetry Term Value System HF frequency 13.56 MHz Number of channels Bandwidth 0 to 1 kHz (-3dB) Linearity <0.1% General Measuring Configuration Fig. 1: General measuring configuration Block Diagram Fig. 2: Block diagram Energy and Data Flow Fig.
  • Page 8: Sensor Signal Amplifier, Sensors

    3.2 Sensor Signal Amplifier, Sensors Technical Data Sensor Signal Term Value Amplifier Sensor signal amplifier type SV_4b_PCM16 Sensor Strain gauge (strain gauge resistor ³350 W), PT100 Type of modulation HF frequency 13.56 MHz Channel sample rate 6.62 kS/s Bridge supply voltage [U 3.3 V Coarse voltage [U 6.4 to 7.2 V...
  • Page 9: Gain Bandwidth Characteristic

    Pin Assignment Sensor Signal Amplifier NOTICE! Possible Damage to the Rotor Electronics while soldering A soldering that is too long or too hot can damage the sensor signal amplifier. Keep soldering as short as possible. If necessary, allow to cool. NOTICE! Damaging of Electronic Condensation may cause unwanted contact between the pins...
  • Page 10: Operation Mode Strain Gauge Bridge

    3.2.2 Operation Mode Strain Gauge Bridge Operation Mode Strain Gauge (Full Bridge) Fig. 7: Operation mode strain gauge (full bridge) Resistor Rv [kW] Sensitivity [mV/V] 24.8 12.4 1.55 0.25 0.775 0.125 Operation Mode Strain Gauge (Half Bridge) Fig. 8: Operation mode strain gauge (half bridge) Additional resistors R = 1 kW, 0.1 %, Tk 15 11010, 1, en_US...
  • Page 11: Remote Shunt Calibration Function

    Operation Mode Strain Gauge (Quarter Bridge) Fig. 9: Operation mode strain gauge (quarter bridge) Additional resistors R = 1 kW, 0.1 %, Tk 15 3.2.3 Remote Shunt Calibration Function Fig. 10: Remote shunt calibration function see "List for Shunt Calibration Resistor" 11010, 1, en_US...
  • Page 12: List For Shunt Calibration Resistor

    3.2.4 List for Shunt Calibration Resistor E = dL * k Factor = 1 / (-1+ 1 / (-1+1 / (0.5+E / 1000))) * R = (500-E) / (2*E) * R shunt strain strain The system is based on a 350 W full strain gauge bridge !!! Note: When using a half strain gauge bridge the same mechanical expansion [dL] results in a half of the electrical signal [E] shown in the table above.
  • Page 13: Operation Mode Pt100

    Usage of a strain gauge bridge resistor deviating from the standard resistor Deviation of sensor signal gain [mV/V] when using strain gauge bridge resistor other than 350 W. Applied bridge resistor Deviation of the sensor signal gain to the reference value strain gauge = 350 W strain gauge...
  • Page 14: Mounting / Starting

    Mounting / Starting 4.1 Connection between Sensor Signal Amplifier and Rotor Antenna Leads tight twisted; as short as possible, max. 30 cm Shaft diameter <150 mm: Connect the antenna loop with HF GND and HF1 Shaft diameter >150 mm: Connect the antenna loop with HF1 and HF2 Fig.
  • Page 15: Coupling / Installation

    4.2 Coupling / Installation Antenna Coupling DANGER! Risk of Faulty Measuring Data and Resulting Subsequent Errors, up to Injury to Persons Damaging, modifications or disturbance of the coaxial cable(s) may falsify the measuring results and optionally cause subsequent errors according to operation purpose. Do not buckle the coaxial cable! Do not modify the coaxial cable! Do not keep data cable and the coaxial cable together with...
  • Page 16 Fig. 13: Coupling Startup DANGER! Risk of Injury Incorrect installation can cause injury to persons directly while the installation or during the subsequent startup Follow mandatory the rules for accident prevention! Mount the sensor signal amplifier with rotor antenna Position the stator antenna correct to the rotor antenna Connect the stator antenna with the evaluation unit Switch the system on Release the measuring position complete...
  • Page 17: Test Circuit

    4.3 Test Circuit Operation mode strain gauge sensor (full bridge) Fig. 14: Test circuit 11010, 1, en_US...
  • Page 18: Options

    Options Optionally available Temperature measurement (PT100, Thermocouple) Remote Control waterproof ATF oilproof If you have any questions regarding customer-specific solutions, please contact our sales department. 11010, 1, en_US...
  • Page 19: Maintenance

    Maintenance The systems of Manner Sensortelemetrie are low-maintenance. DANGER! Risk of Injury Caused by Defects on System Built-Up Particularly loose or damaged parts may endanger present persons Carry out the maintenance regularly and assiduously. Within a periodical repeating maintenance following operations have to be...
  • Page 20: Contact

    Contact MANNER Sensortelemetrie GmbH Eschenwasen 20 D - 78549 - Spaichingen Tel.: +49 7424 9329-0 Fax: +49 7424 9329-29 www.sensortelemetrie.de info@sensortelemetrie.de 11010, 1, en_US...

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