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Summary of Contents for Universe 02F10E
- Page 1 UNIVERSE HYDRAULIC BACKUP MODEL 02F10E MANUAL Universe Machine Corporation 5545 – 91 STREET EDMONTON, ALBERTA, CANADA T6E 6K4 PHONE:(780) 468-5211 - FAX(780) 468-5430 www.umcorp.com...
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Page 2: Table Of Contents
DIE SELECTION CHART 12.2 PARTS BREAKDOWN 12.3 While Universe Machine Corporation strives for accuracy in this manual, all contents are subject to change without notice. Patents: CND: 2,269,393 USA: 6,263,763 & 8,443,700 MANUAL - Hydraulic Backup Unit Model 02F10E – August 20, 2013.docx ©... -
Page 3: Introduction
Model 02F10E INTRODUCTION The Universe Hydraulic Backup Unit is designed to attach to a Power Tong and to bite either tubing or casing in order to hold the tubular from rotating while the Tong unscrews or screws together the threaded joint. -
Page 4: Available Options
2 inches. The Universe bi-directional piston compression load cell is designed to fit and work with all Universe Backup Units. It is important to ensure the pistons are fully extended prior to any load applied to them and positioned so that the piston faces the Backup body and not the side frame. -
Page 5: Leveling The Backup
10-5/8 HYDRAULIC BACKUP Model 02F10E LEVELING THE BACKUP When the Backup is sitting on the two front springs, the back height can be adjusted so that the Backup sits relatively parallel with the Tong by using the two chain hooks in the back as shown in Figure 4.11. - Page 6 10-5/8 HYDRAULIC BACKUP Model 02F10E BACKUP BODY FRONT SPRING FRONT SPRING CUP BOLT AND LOCKNUT HOLDING SPRING IN PLACE Backup in Higher Position Backup in Lowest Position (Default) FIGURE 4.21: ADJUSTMENT OF HEIGHT OVERVIEW To adjust the Backup closer to the Tong (upwards): 1.
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Page 7: Jaws
10-5/8 HYDRAULIC BACKUP Model 02F10E JAWS The Power Tong uses three jaws as shown in Figure 5.01. Insert dies can bite from 3-3/8” to 9-5/8” tubular and up to a 10-5/8” collar. For a summary of dies available, refer to Section 12.2. -
Page 8: Jaw Positions
As the Backup may be installed on a variety of Tongs (both Universe and other competitors), it is important that the maximum torque rating of the Backup Unit (see section 2.1) is never exceeded. -
Page 9: Operation Of Unit
10-5/8 HYDRAULIC BACKUP Model 02F10E CONNECTION TO FOUR WAY, THREE POSITION VALVE HOSES CONNECTING BACKUP TO TONG FOUR WAY, THREE POSITION VALVE RELIEF CONNECTION CARTRIDGE TO TONG POWER TONG FIGURE 6.01: BACKUP CONNECTION TO POWER TONG OPERATION OF UNIT CHECKS TO BE PREFORMED PRIOR TO OPERATION OF THIS UNIT... -
Page 10: Standard Operation
10-5/8 HYDRAULIC BACKUP Model 02F10E STANDARD OPERATION Operation of makeup or breakout of a joint is as follows: 1. Ensure the Backup and Tong jaws are in the open position. 2. Position the Backup and Tong onto the tubular. Ensure the tubular comes to rest on the back jaw of the Backup. -
Page 11: Relief Valve Adjustments
It should be noted that the as the torque on the Tong increases, it is normal to see the Backup pressure increase. The Graph below represents the Hydraulic Backup required pressures to hold some common tubular diameters and should be used as a guide to optimize setting on the backup. Pressure Needed on 02F10E Backup 25000 10.625 22500... -
Page 12: Lubrication
10-5/8 HYDRAULIC BACKUP Model 02F10E MAINTANCE LUBRICATION Ensuring to lubricate the Backup Unit can greatly extend its life. The following serves as a simple guide that should be followed on a regular basis: FIGURE 9.11: GREASING LOCATIONS RECOMMENDED GREASE GUIDE: GREASE LOC. -
Page 13: Storage
The following serves as a simple guide to some of the problems that may be encountered while using the Hydraulic Backup. If the problem persists, or is not listed here, please contact any authorized Universe Power Tong service centers. 1. Jaws are slipping or not biting the tubular properly. -
Page 14: Part List
10-5/8 HYDRAULIC BACKUP Model 02F10E 12.0 PART LISTS 12.1 INSERT DIE JAW ASSEMBLY ITEM DESCRIPTION PART # GREASE ZERT 094 00201 REAR JAW FRAME (9 – 9.63 JAW) 707 09105 REAR JAW FRAME (9 – 8.63 JAW) 707 09110 REAR JAW FRAME (9 – 7.63 JAW) 707 09115 REAR JAW FRAME (9 –... -
Page 15: Die Selection Chart
10-5/8 HYDRAULIC BACKUP Model 02F10E 12.2 DIE SELECTION CHART BITING DIAMETER (+ 0.06 INCHES (1.5mm)) 3.88 x 1.25 (98.6mm x 9 – 9.63 9 – 8.63 9 – 7.63 9 – 7 DIE PART 31.8mm) JAW SIZE JAW SIZE JAW SIZE... -
Page 16: Parts Breakdown
10-5/8 HYDRAULIC BACKUP Model 02F10E 12.3 PARTS BREAKDOWN 12.31 TONG AND BACKUP ASSEMBLY: POWER TONG ITEM DESCRIPTION PART # 10-5/8 HYDRAULIC BACKUP 02F10E BACKUP INSTALATION KIT 706F00030-09 HEX BOLT – 1” UNC X 3-1/2” N20 16283 LOCKNUT – 1” UNC... - Page 17 COTTER PIN - 5/16” DIA. X 1” 004 10831 SPRING 015 95401 SPRING 015 97401 PLATE - UNIVERSE ID 049 00523 CHAIN – 1/4” X 24” GRADE 80 066 04073-24 CAM FOLLOWER - MCGILL CORY 1.88 085 19103 JAW SET...
- Page 18 10-5/8 HYDRAULIC BACKUP Model 02F10E 12.33 HYDRAULIC BACKUP: WHEN REPLACING THE HINGE PIN, ENSURE TO RETURN THE STOP PIN USED TO HOLD THE HINGE PIN FROM ROTATING IN THE BODY PLATES ITEM DESCRIPTION PART # GREASE ZERT - 1/4" – 28 TPI...
- Page 19 10-5/8 HYDRAULIC BACKUP Model 02F10E 12.34 CYLINDER ASSEMBLY: DESCRIPTION PART # ITEM PISTON / ROD 711S05006 CYLINDER BLOCK (SEE NOTE 2) 711S14105 CYLINDER TUBE 711S14110 GLAND BLOCK 711S14120 HEX BOLT - 3/4” UNC X 8 N20 12643 WEAR RING - W2-3750-500...
- Page 20 10-5/8 HYDRAULIC BACKUP Model 02F10E 12.35 HYDRAULIC BACKUP: HYDRAULIC CYLINDER “P” “R” © AUGUST 20, 2013 PAGE 20...
- Page 21 10-5/8 HYDRAULIC BACKUP Model 02F10E ITEM DESCRIPTION PART # HOSE - 8 JICF X 8 JICF X 14” 039 11082-014 HOSE - 8 JICF X 8 JICF X 16” 039 11082-016 HOSE - 8 JICF X 8 JICF X 90 X 17-1/2”...
- Page 22 10-5/8 HYDRAULIC BACKUP Model 02F10E 12.36 OPTIONAL COMPRESSION LOAD CELL ASSEMBLY: ITEM DESCRIPTION PART # HOSE - 4 NPTM X 4 JICF X 12” 039 15044-012 HOSE - 4 NPTM X 4 JICF X 60” 039 15044-060 COMPRESSION LOAD CELL...
- Page 23 10-5/8 HYDRAULIC BACKUP Model 02F10E 12.37 OPTIONAL COMPRESSION LOAD CELL: ITEM DESCRIPTION PART # GLAND 706S06151 PISTON 706S06155 HOUSING 706S06157 O-RING - #033 - NITRILE DURO 70 N90 03317 O-RING - #227 - NITRILE DURO 70 N90 22717 BACKUP RING - BUN #227 N92 22717 ©...
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