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REVERSE BATTERY PROTECTED BATTERY GUARD
Some of the components of Reverse Battery Protected Battery Guard are connected directly to the vehicle's
batteries. The full power of these batteries is available at the terminals of the disconnect relays. Inadvertent
shorts of these cables could result in severe damage and/or injury.
All servicing of this system should be done only by a qualified Service Technician.
Tools Required:
Accurate Voltmeter (
digital read-out preferred
Intellitec
www.intellitec.com
INSTALLATION & SERVICE MANUAL
Part No. 00-00696-240
CAUTION
).
131 Eisenhower Lane North
Lombard IL 60148
630 268 0010 / 1 800 251 2408
P/N 53-00696-241 Rev. B 032105
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Table of Contents
Summary of Contents for Intellitec 00-00696-240
- Page 1 REVERSE BATTERY PROTECTED BATTERY GUARD INSTALLATION & SERVICE MANUAL Part No. 00-00696-240 CAUTION Some of the components of Reverse Battery Protected Battery Guard are connected directly to the vehicle's batteries. The full power of these batteries is available at the terminals of the disconnect relays. Inadvertent shorts of these cables could result in severe damage and/or injury.
- Page 2 Latching Relay The Latching Relays (Intellitec Part # 00-00507-024) operate by the momentary application of voltage to the coil terminals. When the voltage is in one polarity, the relay is pulled in and latched. When the voltage is applied in the opposite direction, the relay is un-latched.
- Page 3 Once the wires are removed, the four mounting screw are removed to free the relay. The new relay can be installed using the reverse order of the removal. Tighten the battery cable connections to a torque of 150 in/lbs. 131 Eisenhower Lane North Intellitec Lombard IL 60148 630 268 0010 / 1 800 251 2408 P/N 53-00696-241 Rev.
- Page 4 Disconnect Relay The Disconnect Relay used in the system is Intellitec's standard 200 Amp Latching Relay (Intellitec Part No. 00- 00507-024). This relay is a mechanical latching unit that requires NO power to keep it open or closed. To close the relay, +24 volts is momentarily applied to the "I"...
- Page 5 REVERSE BATTERY PROTECTED BATTERY GUARD INSTALLATION & SERVICE MANUAL 131 Eisenhower Lane North Intellitec Lombard IL 60148 630 268 0010 / 1 800 251 2408 P/N 53-00696-241 Rev. B 032105 www.intellitec.com...
- Page 6 REVERSE BATTERY PROTECTED BATTERY GUARD INSTALLATION & SERVICE MANUAL 131 Eisenhower Lane North Intellitec Lombard IL 60148 630 268 0010 / 1 800 251 2408 P/N 53-00696-241 Rev. B 032105 www.intellitec.com...
- Page 7 If power has been applied in the correct polarity and the relay is still open, replace the relay. 131 Eisenhower Lane North Intellitec Lombard IL 60148 630 268 0010 / 1 800 251 2408 P/N 53-00696-241 Rev. B 032105...
- Page 8 REVERSE BATTERY PROTECTED BATTERY GUARD INSTALLATION & SERVICE MANUAL 131 Eisenhower Lane North Intellitec Lombard IL 60148 630 268 0010 / 1 800 251 2408 P/N 53-00696-241 Rev. B 032105 www.intellitec.com...
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