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The values in individual units may have slight differences. Only with written consent from Forum Handling Tools may the contents of this instruction manual be passed on to third persons. Procedure descriptions and explanations are not to be passed on to third persons. Copying or multiplying for internal use is permitted.
Improper use of the machine releases OMM) refers to the Safety Spinning Wrench (hereinafter- Forum Handling Tools from any liability for called SSW-40) from Forum Handling Tools for use on personal injury or property damage resulting oil drilling platforms and rigs. The permissible range of therefrom.
External effects or force majeure; descriptions in this OMM. Lubricating the SSW-40 with lubricants other than Forum Handling Tools is liable for all warranty obligations those recommended by Forum Handling Tools. made within the scope of the contract for any faults or Info omissions on our part, excluding further claims.
Operation Maintenance Manual Obligations of the Operating Company Requirements for Operator Basic knowledge of safe handling and use of the SSW-40 Planning and Checking Safety Measures includes knowledge of the general safety precautions. The obligation of the operating company to due diligence Ensure that the SSW-40 is operated only in compliance includes planning safety measures and supervising their with the general safety precautions and other instructions...
Operation Maintenance Manual VIII User Groups This OMM is subdivided into the following user groups: Personnel Qualifications Sufficiently trained in: • Functional procedures on the SSW-40. • Operating procedures. Operating personnel Knowledge: • Competency and responsibility about the work to be performed. •...
Operation Maintenance Manual Safety Symbols IX-01 Safety Precaution The safety precautions in this document contain Preliminary Safety Precautions standardized depictions and symbols. Three hazard Safety precautions are given in the preceding form at the classes are distinguished depending on the probability of beginning of complete chapters or sections.
Operation Maintenance Manual IX-03 Linguistic Conventions IX-02 Personal Protective Equipment (PPE) This documentation uses terms and symbols intended to The following symbols located at appropriate points in help you find information more easily, perform work steps the OMM indicate that it is mandatory to wear personal more effectively and recognize dangerous situations more protective equipment: quickly.
Contact Worldwide In the event of problems that cannot be solved with the aid of this OMM, please contact one of the following addresses. FORUM B + V Oil Tools GmbH Forum Handling Tools Hermann-Blohm-Straße 2 1023 FORUM Drive 20457 Hamburg...
A digital version of the operation instructions for this product as well as the operation instructions, safety- and update notes for other Forum Handling Tools products can be reached via the homepage. To join our Internet Technical Documentation service with the latest updates...
– and update notes for other Forum Handling Tools products can be reached via the FORUM homepage. To join our Internet Technical Documentation service with the latest updates on new technical documentation in a casual way, you must...
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DESCRIPTION SSW-40 Main Assemblies The SSW-40 consists of the assemblies described below. The Forum Handling Tools SSW-40 spinner are designed with strength and safety factors in accordance with API INFO Regulations Section 7K - and is to be used for spinning drill Please note that this illustration does not reflect pipes.
Operation Maintenance Manual Assemblies and Components SSW-40 Frame The SSW-40 spinner frames are made of high quality, heat-treated and tested steel castings to meet the high demands and satisfy the strong safety requirements. Fig. 5: Main assembly - Frame Bellow Assembly The bellow assembly, consisting of the bellow and the clamping valve, generates the contact pressure, which is necessary to receive the required torque moment.
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Operation Maintenance Manual Roller Assembly and gearing mechanism This assembly allows the user to grip and spin pipes Fig. 8: Gearing mechanism with rollers of different sizes, ensuring a safe hold and spin while minimizing the possibility of damage to the pipe. The turning moment is transmitted by a gearing mechanism, which consists of gears, bearings and feather keys.
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Operation Maintenance Manual Air motor assembly The air motor generate a specific speed and turning moment. The air motor assembly consists of two identically constructed air motors. Both of them are connected parallel and operate at the same time, so that the roller assembly in the left and the right frame are activated simultaneous.
Operation Maintenance Manual Technical Data Name SSW-40 Operating pressure min 90 psi (6.20 bar) to max 160 psi (11,03 bar) Average torque 1.100 ft lb (1500 Nm) Air consumption 250 cfm (7079 l/min) Temperature working range ambient - 4° F (- 20° C) to + 140° F (+ 60° C) Working range 1 /2 ”...
Operation Maintenance Manual Operational Environment Equipment Markings The SSW-40 is designed and constructed for use in the The markings serve for traceability and provide general drilling industry on ships and platforms. information about the component/ device. The tool complies with the Machinery Directive The rating plate indicates all relevant information for distinct identification of the SSW-40: 2006/42/EC.
GPOF-25 If no tension is detected, the pipe spinner will work For temperatures above + 30°C (+ 86°F) Forum Handling Tools with a reduced rotating speed to prevent the spinner recommends using lubricants in consistency class NLGI 2.
• What type of RFID tag are we using? Tier I Access – General Access » The RFID tags used in FORUM equipment operate on As standard, the customer will be assigned and issued the UHF Frequency. login information to the database provided for their assets/ equipment.
(refer to section VI FORUM Handling Tools. Failure to observe this “Obligations of the Operating Company” on page 38). instruction can lead to hazardous situations for which For safe and proper operation of the SSW-40, it is FORUM Handling Tools cannot be held responsible.
Operation Maintenance Manual Safety Precautions WARNING The safety precautions in this OMM are using standardized Danger of pinching/crushing body! depictions and symbols. Examples of the symbols and This indicates injury risks from moving terms used in this OMM are explained below. These are parts, which pose a hazard of pinching shown wherever possible hazards are present.
Keep clear of moving device, where slings parts during operation. can be securely fastened. Thus, the safe transport of WARNING FORUM Handling Tools equipment is ensured. Danger of pinching/ crushing body! Keep clear of moving parts during operation. Safety Spinning Wrench...
Operation Maintenance Manual Safety Precautions against 2.5.1 Danger of Pinching/Crushing Remaining Hazards WARNING This machine was designed and produced according to the Danger of pinching/crushing state-of-the-art in consideration of the safety precautions hands! specified in EC Directive 2006/42/EC on Machinery. Moving parts pose a hazard during The machine may be used only for: assembly, set-up and conversion work...
Operation Maintenance Manual 2.5.2 Incorrect Handling of Pneumatic system safety instructions Pneumatic Equipment Release the pressure in all lines carrying compressed air prior to any maintenance and repair work. WARNING » Lower all pneumatically controlled components to the Defective pneumatic lines pose an ground.
11. Recognize all pinch points on moving components and maintain a safe distance from them. 12. Ample loose clothing, watches or bracelets, which can be dangerous in some circumstances. FORUM Handling Tools strongly recommends to not wear those clothing on the job.
In the provides sufficient protection against external event of any discrepancies please contact influences. the FORUM Handling Tools representative immediately • Secure the SSW-40 to prevent it from slipping or falling („XI Contact Worldwide“, on page 10).
Operation Maintenance Manual 3.1.3 Space Requirements FORUM Handling Tools recommends following space requirements for operation and maintenance: Fig. 23: SSW-40 Hazardous Locations Maintenance work • A free space requirement of approx. 2 m around the SSW-40 is required for work (e.g. maintenance work).
14. Ensure that all installation and hoisting procedures Internal transport on site! are accomplished in compliance with recognized • FORUM Handling Tools recommends to use rules of practice and industrial standards. pallets for longer component transports. » Use a pallet for transport.
This chapter shows save lifting arrangements for the on the device. Thus, the safe transport SSW-40. of FORUM Handling Tools equipment It may show the SSW-40 in different assembled states, is ensured. refer to the suitable set-up chapter for assemble tasks.
Operation Maintenance Manual Setup, Installation and Arrangement DANGER The SSW-40 is completely pre-assembled before shipment, Suspended load! so that it can be installed immediately after unpacking at The falling load can cause severe, even the installation site. lethal injuries. The SSW-40 specific working range must be adjusted »...
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The higher up the hanger line is, the easier it will be to maneuver the SSW-40 to its desired location. FORUM Handling Tools recommend the use of a 1 /2 "...
Install the the SSW-40 as shown in the OMM. Read OMM before first use! Check crew is aware of all danger regarding handling the FORUM Handling Tools tool. Go through manual with crew. After installation or maintenance work, carry out following checks: The hanger line is fixed securely.
» Do not fix any disconnected INFO pneumatic lines without depressurizing the complete pneumatic system. FORUM Handling Tools recommends having the SSW-40 put into service by » Protect yourself from leaks. FORUM Handling Tools. WARNING Health hazards from service 4.1.1...
Operation Maintenance Manual 4.1.2 Connecting Pneumatic System 1. Take hose assembly and unpack it. 2. Take the end with the female claw coupling w. 3. Press the female claw coupling from the hose supply Ensure that only personnel trained and the counterpart, the male claw coupling (3) at for such work and conscious of the the SSW-40, together.
FORUM Handling Tools Commissioning Service. Read manual before first use! Check crew is aware of all danger regarding handling the FORUM Handling Tools tool. Go through manual with crew. Carry out following checks prior the use of the FORUM Handling Tools SSW-40: Scope of supply Crosscheck all delivered parts.
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Operation Maintenance Manual Operation WARNING WEAR EYE PROTECTION! Danger of pinching/crushing feet! Transporting and setting down heavy components. » NEVER step below moving Equipment parts. WEAR PROTECTIVE HELMET! WARNING Separated pneumatic lines pose an injury hazard! » Do not fix any disconnected pneumatic lines without WEAR PROTECTIVE GLOVES! depressurizing the complete...
Operation Maintenance Manual 4.2.1 Positioning and clamping the SSW-40 1. Locate the lift handle q. Raise the SSW-40 to the proper position, about 12” above the tool joint. Position the SSW-40 on the pipe upset or tool joint. Proper clearance is ½” between the pipe and the front rollers.
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FORUM Handling Tools recommends that the operator contact FORUM Technical Support prior to lengthy troubleshooting activity. Contact technical support, even if there are only single components or assemblies,...
SSW-40, and maintains its value. 5.2.2 Repair by Manufacturer Ensure that only FORUM Handling Tools or an authorized Malfunction service company performs any repair work required on the If a malfunction occurs or the SSW-40 does not operate as SSW-40.
SSW-40 to generate safely locked bolted joints. Regarding the fact that different sizes and grades Please contact the FORUM Handling Tools are used detailed information is given in the annex Technical Support or one of the authorized service („B.
Operation Maintenance Manual 5.3.1 9GV73109 Safety Spinning Wrench Assemblies Fig. 35: 9GV73109 Safety Spinning Wrench Assemblies Parts list for 9GV73109 Safety Spinning Wrench Assemblies Pos. Qty. P/N Description 9GV73100 Right Body Half Sub Assembly 9GV73200 Left Body Half Sub Assembly 9GV73500 Hanger Assembly 9GV76237...
Operation Maintenance Manual 5.3.2 9GV73100 Right Body Half Assembly Fig. 36: Right Body Half Assembly 2018-05 PN 9GV73109 - Revision: 02 Safety Spinning Wrench...
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Operation Maintenance Manual Parts list for 9GV73100 Right Body Half Assembly Pos. Qty. P/N Description 9GV73307 Right Body 9GV73071 Right Gear Cover 9GV73067 Right Bearing Cover 9BN0115105 Screw 9GV75752 Spring Mounting Bracket 9BN0115203 Screw 792173 Washer 9BN0115007 Screw 792194 Washer 9GV74920 Motor Gear 9GV53600-181...
Operation Maintenance Manual 5.3.3 9GV73200 Left Body Half Assembly Fig. 37: GV73200 Left Body Half Assembly 2018-05 PN 9GV73109 - Revision: 02 Safety Spinning Wrench...
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Operation Maintenance Manual Parts list 9GV73200 Left Body Half Assembly Pos. Qty.. Description 9GV73306 Left Body 9GV200716 Left Side Frame Cover 9GV73070 Left Gear Cover 9GV73066 Left Bearing Cove 9BN0115105 3 /8 - 16 x 1 HHCS 9BN0115203 - 13 x HHCS 1 /2 3 /4...
Operation Maintenance Manual 5.3.4 9GV76237 Bellows Assembly Fig. 38: Bellow Assembly Parts list 9GV76237 Bellows Assembly Pos. Qty. Description 9GV73115-1 Bellows Actuator 9GV75830 Right End Cap Assembly 9GV76234 Left End Cap Assembly 9GV75829 Center Link 9GV75828 Clevis Link 9GV75121 Clevis Pin 9GV75835 Bellows Assembly 9GV76539...
Operation Maintenance Manual 5.3.5 9GV74628 Air Motor Assembly Fig. 39: 9GV74628 Air Motor Assembly Parts list 9GV74628 Air Motor Assembly Pos. Qty. Description 9GV76187-4 Motor Housing 9GV14694-37 Ball Bearing 9GV14694-41 Air Motor Lower Plate 9GV14694-35 Liner 9GV76187-1 Dowel 9GV76187-2 Rotor 9GV14694-39 Rotor Blade 9GV14694-40...
Operation Maintenance Manual Recommended Spare Parts [RSP] SSW-40 FORUM Handling Tools recommended spare parts provide a list of potential wear items that may be beneficial to keep on hand for repair and maintenance. 9GV73109-RSP Part Number Description Qty. 9GV76570 SSW-40 Steel Drive Roller...
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It In the event of visible damage or excessive wear, helps to avoid dangerous situations and reduce repair costs contact the FORUM Handling Tools Service and downtimes. Following this information will increase Department or an authorized repair company.
Roller assembly (2x) Hanger assembly Adjustment assembly Grease nipple for transmission oil Info The specified lubricants can be obtained through FORUM Handling Tools. Contact your local representative. Fig. 53: Lubrication points on SSW-40 2018-05 PN 9GV73109-D - Revision: 02 Safety Spinning Wrench...
FORUM Handling Tools. Inspection Intervals Ensure that welding work on cast parts is accomplished Category Interval Preparatory measures only by FORUM Handling Tools or an authorized service SSW-40 installed to Daily company in compliance with the welding specifications operation area.
Operation Maintenance Manual Inspection Categories 6.4.3 Inspection Category III Category III includes additional tests not included in 6.4.1 Inspection Category I Category II inspections. This category consists of observing the machine during Scope/Prerequisites operation for signs of inadequate operation. Before inspection remove all foreign material such Scope/Prerequisites as dirt, paint, lubricants, oil, abrasion, etc.
Operation Maintenance Manual 6.4.6 Check List for Inspections INFO Ensure that only sufficiently qualified The following checklist serves as a copy and trained personnel accomplish template for inspections to be performed in maintenance work. compliance with API 8B. Always document all performed inspections and store them safely.
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Procedure and Cleaning Agents FORUM Handling Tools recommends cleaning the SSW-40 with a high-pressure steam cleaner. Use it to clean the body, the adjustment screw and roller assembly thoroughly from inside and outside.
Storage of the entire device Storage procedure Clean the Safety Spinning Wrench. FORUM Handling Tools recommends the use of a high pressure cleaner. Store the machine on a pallet located on an even, supporting surface. Observe the weight specifications in the technical data.
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Ensure that all service and operating products as well as replacement parts are disposed of safely and ecologically. Please note specifically that FORUM Handling Tools is not obligated to take back used equipment. List of Service Products Used Fig.
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Operation Maintenance Manual Third Party Documents Safety Data-Sheet Material Name Link to file [Aerosol] Krylon Paint Aerosols [Aerosol] Rust O Leum Paint Aerosols [Hydraulic Fluid] Aral Vitam GF 32 [Hydraulic Fluid] Citgo AW 68 [Hydraulic Fluid] Conoco Megaflow AW 32 68 [Hydraulic Fluid] Shell Tellus S2 M 32 [Hydraulic Fluid] Shell Tellus S2 M 68 [Hydraulic Fluid] Shell Tellus S2 V 15...
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Operation Maintenance Manual Material Name Link to file [Paint] Paint Marking Ink [Paint] Ruthless Paint and Varnish Remover [Paint] Startex Paint Thinner [Paint] Uni Paint Markers [Safety adhesive] Loctite 242 Threadlocker [Safety adhesive] Loctite 262 (High Strength) [Safety adhesive] Loctite 515 Gasket Eliminator [Safety adhesive] Loctite Clover Compound [Safety adhesive] Loctite Silver Grade Anti Seize Components...
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