Table of Contents
Advertisement
CRESTON COMPOSTING FACILITY OPERATIONS & MAINTENANCE
Closing Date: 4:00 pm (Local Time), February 8, 2022
This Addendum shall be read in conjunction with and considered as an integral part of the Contract Documents;
revisions supersede the information contained in the original specifications or previously issued Addendum.
Price submitted shall include all items of this Addendum.
No consideration will be allowed for any extra due to any Proponent not being familiar with the contents of
this Addendum. This addendum consists of two (2) pages and two (2) attachments as follows:
Revised Appendix D – Prime Contractor Area Figure (1 Page)
Supreme International – Mechanical Stationary Operators Manual (44 Pages)
By this Addendum No. 3, dated January 24, 2022, the Request for Proposal documents for the Creston
Composting Facility Operations and Maintenance shall be amended as specified below.
1.
Page 4, Section 1.2: Executive Summary
The last paragraph which reads:
The Agreement shall commence on May 3, 2022 and shall be for a period of two (2) years and eleven
(11) months, ending March 31, 2025 with an option to renew two (2) times for a one (1) year period by
mutual agreement by both parties.
shall be REPLACED with the following:
It is anticipated that the Town of Creston will be commencing a curbside organics waste collection
program by May 17, 2022. The Agreement shall commence on May 10, 2022 and shall be for a period
of two (2) years and eleven (11) months, ending March 31, 2025 with an option to renew two (2) times
for a one (1) year period by mutual agreement by both parties.
2.
Page 14, Section 2.3: Prime Contractor Designation
ADD the following paragraph:
g) erect and maintain appropriate delineation of the Prime Contract Area shows in blue on the attached
figure - Revised Appendix D (attached hereto).
Phone: 250.352.6665 | Toll Free: 1.800.268.7325 (BC) | Email: info@rdck.ca | Fax: 250.352.9300
Request for Proposal
ADDENDUM NO. 3
Issued: January 24, 2022
Nelson Office: Box 590, 202 Lakeside Drive, Nelson, BC. V1L 5R4
rdck.ca
Advertisement
Table of Contents
Summary of Contents for SUPREME 900T
- Page 1 Revised Appendix D – Prime Contractor Area Figure (1 Page) Supreme International – Mechanical Stationary Operators Manual (44 Pages) By this Addendum No. 3, dated January 24, 2022, the Request for Proposal documents for the Creston Composting Facility Operations and Maintenance shall be amended as specified below.
- Page 2 A1. The mixer manufacturer, Supreme International, has provided a general Mechanical Stationary Operator’s Manual (attachment 2). Supreme International is currently working on a revised manual specific to the mixer that will be used at the composting facility but indicated it will be most similar to the 400 Model outlined in the attached manual.
- Page 4 Mechanical Stationary Operator’s Manual...
- Page 5 “Through service and specialization we grow” has guided us throughout the years. We are proud of our Supreme Feed Processor and ask you to READ THIS OPERATOR’S MANUAL BEFORE OPERATING THE MACHINE. By fully understanding the operation of the Supreme you will get maximum benefi ts with minimum eff ort.
- Page 6 The premier manufacturer of the highest quality equipment providing unmatched performance and reliability. Supreme International’s Mission Supreme’s mission is to effi ciently manufacture vertical processing and feeding equipment that is unsurpassed in quality, performance and reliability. We will grow our markets,...
-
Page 7: Table Of Contents
TABLE OF CONTENTS WARRANTY Supreme International Limited Warranty Statement(s) Warranty Terms And Conditions INTRODUCTION General Information Model and Serial Number Location Your Supreme Feed Processor SAFETY For Your Safety Misuse of Equipment Safety Alert Symbols Signal Words Read and Understand Procedures... - Page 8 TABLE OF CONTENTS Oil Change and Lubrication Planetary Drives OPTIONS: OPERATION / MAINTENANCE Cooling Kit Fluid Coupler ADDITIONAL OPTIONS Rubber Extension Magnetic Drop Chute Dual Side Door Electrical Electrical Scales TROUBLESHOOTING Troubleshooting APPENDICES Appendix A - Specifications Appendix B - Maintenance Schedule Appendix C - Lubrication Chart Appendix D - Torque Guide (Quick Reference) Appendix E - Metric Bolt Grade And Recommended Torque Chart...
-
Page 9: Supreme International Limited Warranty Statement(S)
WARRANTY Supreme International Limited Warranty Statement(s) Supreme International Limited offers a limited one (1) year parts and labour warranty on Supreme International Limited and Segue processors against defects in materials and workmanship under normal use when used and maintained in accordance with the operator’s manual or instructions. The one (1) year limited warranty period begins at the date the unit is delivered to the original purchaser. - Page 10 T9A 2R3 67801 At the time of repair or replacement of a defective part during the warranty period specified, neither Supreme International Limited, any company affiliated with Supreme International Limited or the Authorized Supreme Dealer shall be liable for loss of use, loss of time, inconvenience, commercial loss, or consequential damages.
-
Page 11: Warranty Terms And Conditions
Supreme International Limited warranty policy requirements. 6. Warranty will be null and void if the unit has been altered or repaired in a manner that, in the opinion of Supreme International Limited, affects the performance, stability, or reliability of the unit. -
Page 12: Introduction
General Information This manual is intended to be a permanent part of your Supreme Feed Processor and should remain so at all times. This manual has been written and designed to provide you with safe operating and maintenance guidelines. Please familiarize yourself with this manual to ensure years of safe and trouble-free use. -
Page 13: Safety
Personnel operating the feed processor must be aware of these regulations. Misuse of Equipment Improper use of a Supreme Feed Processor could cause mechanical damage and/or human injury. Please read and understand the operator’s manual completely before using. -
Page 14: Read And Understand Procedures
SAFETY Read and Understand Procedures WARNING Supreme International cannot anticipate every possible The safety precautions that follow have WARNING circumstance that might involve a potential hazard. You level hazards. must satisfy yourself that a technique is safe for you Exposure Hazard and others. - Page 15 SAFETY WARNING CAUTION Flying Object Hazard Crush Hazard Never reach in, around, or over the discharge ALWAYS wear eye protection when servicing door(s). Door(s) could quickly open or close the machine or when using compressed air during operation. or high pressure water. Dust, flying debris, Never allow riders on the ladder or the compressed air, pressurized water or steam platform while the feed processor is being...
-
Page 16: Safety Labels And Decals
SAFETY DANGER Safety Labels and Decals The safety labels and decals are attached to the feed processor. They must be checked regularly. • Make sure anyone who operates the feed processor understands all the information, warning, caution and danger safety decals. ROTATING DRIVELINE CONTACT CAN CAUSE DEATH •... -
Page 17: Safety Labels And Decal Locations
SAFETY Safety Labels and Decal Locations The following safety labels and decals are attached to the feed processor. They must be checked regularly. If the safety labels and decals are unreadable or missing, they must be replaced before operating the feed processor. DANGER ROTATING AUGER •... - Page 18 SAFETY CAUTION BEFORE WELDING 1. DISCONNECT MIXER FROM TRACTOR OR POWER SOURCE. 2. DISCONNECT THE JUNCTION BOX LEAD-IN CABLE FROM SCALE INDICATOR. 3. DISCONNECT THE POWER SUPPLY FROM SCALE INDICATOR. 4. DISCONNECT THE POSITIVE BATTERY CABLE IF APPLICABLE. 5. GROUND WELDER CLOSE TO WORK (NEVER DRAW CURRENT THROUGH WEIGH BARS).
-
Page 19: Setup And Configuration
Augers The augers in models 900T, 1000T, 1200T, 1400T, 1600T, 1500TR and 1700TR Supreme Feed Processors rotate at 40 RPM. If equipped with a VFD auger RPM can be varied during operation. -
Page 20: Extended Backing Plates
SETUP AND CONFIGURATION Extended Backing Plates In certain applications the addition of extended backing plates can improve the performance of the feed processor. Keep in mind that adding extended backing plates will cause an increase in horsepower requirements. Never place an extended backing plate on the very top knife position of an auger. -
Page 21: Side Door Discharge Units
SETUP AND CONFIGURATION Side Door Discharge Units The sidewalls on most models are more perpendicular to the tub floor than the front and rear walls. Standard units with a rear center door have angled or sloped front and rear walls. As feed is sliding down the tub walls with the discharge door open, gravity helps discharge the feed. -
Page 22: Emergency Stop
SETUP AND CONFIGURATION Emergency Stop The Supreme Stationary Feed Processor has an emergency stop located at the front of the mixer on the electrical panel. An additional emergency stop button can be added when equipped with wireless controls. Transporting and Lifting If the feed processor must be lifted, always lift from the frame. -
Page 23: Operation
Loading Sequence and Mixing The sequential loading of your Supreme Feed Processor is crucial to achieving desirable mixing results. It is an absolute must that dry forages be loaded and coarsely cut first. Other heavier ingredients must always follow dry forages. -
Page 24: Adjusting Mix
OPERATION NOTICE Adjusting Mix Do not load any long stem hay at or near the end of the If in the final mixed sample, the forage is cut too short: loading sequence. This hay will have a tendency to “float” and may not completely work into the ration. -
Page 25: Initial Break-In
With all new mechanical equipment, a certain break-in period is required to allow components and mechanical devices to seat and mesh properly. Supreme International recommends the following items be completed at the prescribed time lines in order to fully take advantage of Supreme International’s reputation for strength and reliability. For maintenance intervals, see “Appendix B - Maintenance Schedule”... -
Page 26: Maintenance
Kicker Plate The kicker plate is critical to the mixing action of your Supreme Feed Processor. If the kicker is worn down and the feed processor takes longer to mix, call your local Supreme International dealer to have it replaced. -
Page 27: Auger Timing
MAINTENANCE Leading Edge Outer Edge Call your local dealer to have the leading edge replaced Call your local dealer to have the outer edge replaced when when it begins to look like Figure 10. it begins to look like Figure 11. Figure 11 Figure 10 Auger Timing... -
Page 28: Tub
The metal on lower portion of the wall, at the door opening, is worn back and has a sharp edge NOTE: If any of these signs of wear are visible, call your Authorized Supreme Dealer and have a liner kit installed. -
Page 29: Gearboxes (Angle, T-Box And Two-Speed Gearboxes Inclusive)
Oil Change and Lubrication The following oil change procedure can be done for all 900T, 1000T, 1200T, 1400T, 1600T, and 1700TR models. The following also applies to two-speed gearboxes and the 108˚... - Page 30 MAINTENANCE Planetary Oil Change Procedure - Models 300, 400, 500 and 600 Drain Fill Strongly recommended to have warmed the oil by 1. Replace the drain plug on the planetary/gearbox. running the unit before doing an oil change. 2. Reconnect the vent line fitting at the base of the Place a large oil pan below the planetary/gearbox.
- Page 31 MAINTENANCE Planetary Oil Change Procedure - Model 500T, 600T, and 700T Drain Fill Strongly recommended to have warmed the oil by Reconnect the vent line fittings and drain plugs at the running the unit before doing an oil change. base of all planetarys. Place a large oil pan below the rear planetary.
- Page 32 MAINTENANCE Planetary Oil Change Procedure - Models 900T, 1200T, 1400T, 1600T, and 1700TR Drain Fill Strongly recommended to have warmed the oil by Reconnect the vent line fittings and drain plugs at the running the unit before doing an oil change.
-
Page 33: Options: Operation / Maintenance
Maintenance When your Supreme Stationary Feed Processor is equipped with a cooling kit the oil change procedure will be different. With a cooling kit, oil quantities will increase approx. 10 L and vary due to line routing. Ensure oil is topped up to appropriate levels. -
Page 34: Fluid Coupler
OPTIONS: OPERATION / MAINTENANCE Filter Front Planetary Fan Front Planetary Fan Mid Planetary Fan Mid Planetary Fan Rear Planetary Fan Rear Planetary Fan Figure 23 Fluid Coupler Oil Change Drain 1. Place an oil pan under the fluid coupler. 2. Remove both plugs, if access permits, and rotate the coupling by hand so that the plugs can drain the coupling completely. -
Page 35: Additional Options
ADDITIONAL OPTIONS Rubber Extension The rubber extension option is a heavy duty, maintenance-free 1/2 in (12.7 mm) thick rubber belting, bolted along the inside ring of the tub. A stiffener is also added to the side walls for additional rigidity and to prevent collapse during loading. -
Page 36: Dual Side Door
Figure 28 Electrical If your Supreme Stationary Processor was supplied with an electric motor or soft start, refer to the supplied manufacturer’s manual for operation and maintenance procedures. Service of this equipment must be completed by a certified electrician. Electrical Scales Supreme International Limited uses Dinamica Generale and Digi-Star products on its feed processors. -
Page 37: Troubleshooting
Add an extended backing plate to position #6 or #7 on the augers to Tightly wound, coarse roughage break up and process decrease processing time The following are some troubleshooting tips for Supreme Feed Processors that have been in use for a longer period and are now experiencing problems. CONDITION CAUSE... -
Page 38: Appendices
11,838 5,370 13.6 15.7 600T 14,000 6,350 12,689 5,756 15.4 700T 14,000 6,350 12,665 5,745 18.4 900T 24,000 10,886 14,843 6,733 20.7 23.8 1200T 40,000 18,144 21,323 9,672 26.5 1,075 30.4 1400T 40,000 18,144 22,748 10,318 1,152 32.6 1,305 1500TR... -
Page 39: Appendix B - Maintenance Schedule
APPENDICES APPENDIX B - MAINTENANCE SCHEDULE For all Supreme International stationary models Hours Daily Every 6 Months or 1000 Every Year or 1500 Every 10 Every 50 Every 100 (whichever occurs first) (whichever occurs first) Check E-Stop Operation Check Oil Level in Hydraulic Power Pack ... -
Page 40: Appendix C - Lubrication Chart
APPENDICES APPENDIX C - LUBRICATION CHART 1. Two Pumps Every 50 Hours or Once a Week 2. Change Oil Every 1000 Hours or 6 Months, refer to the manuals of these components Figure 30 Mechanical Stationary Operator’s Manual © 05/2020 300-0804... -
Page 41: Appendix D - Torque Guide (Quick Reference)
SIZE CLAMP LOAD PLATED 1/4" 2,850 9 ft. lbs. 12 Nm Supreme’s torque reference chart is for Supreme parts and components only. 5/16" 4,725 18 ft. lbs. 24 Nm 3/8" 6,975 33 ft. lbs. -
Page 42: Appendix E - Metric Bolt Grade And Recommended Torque Chart
APPENDICES APPENDIX E - METRIC BOLT GRADE AND RECOMMENDED TORQUE CHART Torque Wrench Setting (N•m) Screw on steel or cast iron. TIGHTENING TORQUE GUIDE METRIC – Coarse Thread SIZE CLASS 8.8 CLASS 10.9 5 ft. lbs. 7 Nm 7 ft. lbs. 9 Nm 9 ft. -
Page 43: Appendix F - Oil Quantities
700T PGA2002VM/PGA2003VM 5.06 19.15 0.449 5.06 19.15 0.449 11.02 41.7 800T PGA2002VM/PGA2003VM 5.06 19.15 0.449 5.06 19.15 0.449 11.02 41.7 900T PG3002VM 4.34 16.43 0.449 4.34 16.43 0.449 9.578 36.3 1000T PG3002VM 4.34 16.43 0.449 4.34 16.43 0.449 9.578 36.3... -
Page 44: Appendix G - Weighbar Calibration Charts
APPENDIX G - WEIGHBAR CALIBRATION CHARTS Refer to SETTING OF PARAMETERS or CALIBRATION in the owner’s manual for this procedure. Dinamica Generale Set-up Calibration Numbers DG Microcomputer SUPREME # OF LOAD PASSWORD 12 SUPREME LOAD CELL PART CELLS mV/V @ WEIGHT MODEL NUMBER INSTALLED... -
Page 45: Appendix H - Weighbar Layout
APPENDICES APPENDIX H - WEIGHBAR LAYOUT Weighbar Points Digi-Star 3 Point Weighing System Sensor Cable Cap/Plug FRAME: ASSY, 300STM/400STM 4 Point Weighing System FRX511 Sensor Cable FRAME: ASSY, MECH, 6TS/7TS FRX865 Sensor Cable 6 Point Weighing System Figure 31 Mechanical Stationary Operator’s Manual 300-0804 ©... - Page 46 APPENDICES Weighbar Points Dinamica Generale 3 Point Weighing System Senso Sensor Cable Cap/Plug Sensor Cable Sensor Cable FRAME: ASSY, 300STM/400STM 4 Point Weighing System Cap/Plug Sensor Cable Sensor Cable FRX511 Cap/Plug Sensor Cable FRAME: ASSY, MECH, 6TS/7TS FRX865 6 Point Weighing System Cap/Plug Sensor Cable Sensor Cable...
- Page 47 To locate an Authorized Supreme International Dealer near you visit supremeinternational.com or call 1.800.563.2038 300-0804 05/2020...
Need help?
Do you have a question about the 900T and is the answer not in the manual?
Questions and answers