Table of Contents
Summary of Contents for Ametek 600 Series
- Page 1 Instruction Manual 600 Series Mini Thermoelectric Gas Coolers (Units sold prior to 07-01-2015) 5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com MAN.600.REVE.06302015...
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Page 2: Table Of Contents
Contents Receiving and Storage Definition of Symbols Product Identification Specifications Description and Principle of Operation Installation Start-Up Shutdown Maintenance Troubleshooting Spare Parts Drawings - All Models (620, 630, 640) Electrical Connections Drawings - Water Carry Over Filter All Models (620, 630, 640) Drawings - Heat Exchangers Metallic Heat Exchangers (Non-Temperature Sensing) - All Models (620, 630, 640) Glass Kynar (Non-Temperature Sensing) - All Models (620, 630, 640) -
Page 3: Receiving And Storage
Receiving and Storage The Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler is a complete pre-installed unit. No assembly is necessary when received on-site. Carefully inspect the product and any special accessories included with it immediately on arrival by removing them from... -
Page 4: Definition Of Symbols
Definition of Symbols WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR HAZARDOUS AREA INSTALLATION. THE SUPPLY POWER CIRCUIT MUST INCLUDE AN OVERPROTECTION DEVICE WITH A MAXIMUM RATING OF 20A. -
Page 5: Product Identification
New Jersey Option - Type J T/C No Options Included -WCOF Sample Part # NOTE: LEAD TIMES ARE NOT COMPOUNDED. LEAD TIME IS COOLER + LONGEST OPTION Flow Capacity l/m 600 Series Ambient Temperature (°F) 77° 90° 105° 77° 90°... -
Page 6: Specifications
Specifications OPERATING SPECIFICATIONS Sample Flow Rate 0 to 5 l/m Maximum Inlet Temperature Stainless Steel Heat Exchanger 700°F (370°C) Kynar/Glass Heat Exchanger 300°F (149°C) Maximum Inlet Gas Dew Point 180°F (82°C)* Maximum Inlet Water Concentration 50%* Minimum Ambient Temperature 32°F (0°C) Maximum Ambient Temperature 105°F (41°C)* Maximum Cooling Power... -
Page 7: Description And Principle Of Operation
Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler is the least expensive, compact Thermoelectric Cooler. The 600 Series Mini Cooler is available as either a Single or Double Sample Stream providing a self-regulated 4.0°C Dewpoint Sample Gas ready for Analysis. The 600 Series Cooler provides a Signal output 0-1VDC representing 0-50°C. - Page 8 the two heat exchangers. The first chilled heat exchanger takes enough of the water vapor from the sample to protect the pump. The second heat exchanger is under a slight pressure and the dew point is at its minimum because it is on the discharge side of the pump.
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Page 9: Installation
The 600 Series Mini Cooler has mounting taps on the top and bottom to allow it to be wall mounted or mounted to rails in an instrument rack. -
Page 10: Start-Up
Shutdown Stop sample gas flow to the Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler by turning off the sample pump. Allow the drain pump to run for several minutes to remove any remaining condensate from the heat exchangers. -
Page 11: Maintenance
Maintenance Before performing any maintenance on the Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler, ensure that all plant safety procedures are followed. As with any electrical device, ensure power is removed before performing any procedures. The Mini Cooler is designed for maintenance free operation but if any is required, ensure power has been removed before maintenance or repair is performed. -
Page 12: Troubleshooting
Troubleshooting The following table should give an overview of possible errors and an instruction to check and to repair them (is not valid for the starting-up period of cooler). Error Possible reason Check/Repair The presence of water Overloading of the refrigeration capacity of the cooler due to too much water vapor or too great a sample flow rate. - Page 13 Troubleshooting High oxygen readings/low Leak Loose connection pollutant readings Verify all fittings are leak free Defective peristaltic pump tubing Replace tubing Broken or leaking heat exchanger Remove heat exchanger and replace if broken or repair (replace O-Ring) if leaking. ‘Dry’ light is not Illuminated Water carry over See “water carry over’...
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Page 14: Spare Parts
In Depth Repair Parts Part Power Supply, 12VDC, 156 Watt 5400-1015 Power Supply, 24VDC, 300 Watt 5400-0007 Controller/Alarm Circuit Board, 600 Series, 12VDC 3600-0035 Controller/Alarm Circuit Board, 600 Series, 15-24VDC 3600-0036 Single Head Sample Pump, TFE/Al Head, Mini Dia-VAC 4958-0025... -
Page 15: Drawings - All Models (620, 630, 640)
Drawings Models 620, 630, 640 Page 15 of 25 MAN.600.REVE.06302015... - Page 16 Drawings Models 620, 630, 640 Page 16 of 25 MAN.600.REVE.06302015...
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Page 17: Electrical Connections
Electrical Connections Models 620, 630, 640 Page 17 of 25 MAN.600.REVE.06302015... -
Page 18: Drawings - Water Carry Over Filter
Drawings - Water Carry Over Filter Models 620, 630, 640 Page 18 of 25 MAN.600.REVE.06302015... -
Page 19: Drawings - Heat Exchangers
Drawings - Heat Exchangers Metallic Heat Exchangers (Non-Temperature Sensing) Models 620, 630, 640 Page 19 of 25 MAN.600.REVE.06302015... - Page 20 Drawings - Heat Exchangers Metallic Heat Exchangers (Non-Temperature Sensing) Models 620, 630, 640 Page 20 of 25 MAN.600.REVE.06302015...
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Page 21: Glass Kynar (Non-Temperature Sensing) - All Models (620, 630, 640)
Drawings - Heat Exchangers Glass Kynar (Non-Temperature Sensing) Models 620, 630, 640 Page 21 of 25 MAN.600.REVE.06302015... - Page 22 Drawings - Heat Exchangers Glass Kynar (Non-Temperature Sensing) Models 620, 630, 640 Page 22 of 25 MAN.600.REVE.06302015...
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Page 23: Limited Warranty
Limited Warranty I. Limited Warranty 1. Limited Warranty. Universal Analyzers, Inc (UAI) offers a limited warranty on each of its products against failure due to defects in material and workmanship for a period ending the earlier of (i) fifteen (15) months from the date of the invoice relating to the sale of the product and (ii) twelve (12) months from the date of installation of the product (collectively, the “Initial Warranty”). - Page 24 Limited Warranty 4. Expenses on Non-Warranty Work. All repairs or replacements by UAI after the expiration of any applicable limited warranty period will be performed in accordance with UAI’s standard rate for parts and labor. Further, if upon UAI’s inspection and review, UAI determines the condition of the products is not caused by a defect in UAI’s material and workmanship, but is the result of some other condition, including but not limited to damage caused by any of the events or conditions set forth in Section I.2., Buyer shall be liable for all direct expenses incurred by UAI to conduct the inspection and review of the product.
- Page 25 5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com Page 25 of 25 MAN.600.REVE.06302015...