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KPC MINI-TRANSPORTER Series Operating And Maintenance Instructions Manual

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MINI-TRANSPORTER
OPERATING AND MAINTENANCE INSTRUCTIONS
MINI-TRANSPORTER SERIES
WARNING！
Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.

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Summary of Contents for KPC MINI-TRANSPORTER Series

  • Page 1 MINI-TRANSPORTER OPERATING AND MAINTENANCE INSTRUCTIONS MINI-TRANSPORTER SERIES WARNING！ Read this manual completely before operating or maintaining this machine. Failure to follow safety precautions could result in serious injury or death. Keep this manual for future reference by you and by all those who operate...
  • Page 2 INTRODUCTION Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain this machine. Make sure to read and understand this manual thoroughly before operating this product. Also make sure to read the separate operator's manual for the engine. WARNING！...
  • Page 3 NOTICE TO OWNER CAUTION！  Be sure that everyone who uses this machine, including those who rent or lease this machine, receives a copy of this Operator's Manual and understands the importance of  Reading and following the information in this manual. Warning Terms Used in this Manual In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents).
  • Page 4 2. MARKING The machine is identified with a special label in which there is writing: CE mark in conformity to how much suitable in the directive: - Year of manufacture; Name and address of the builder and legal representative in Europe: (1)Typology of the machine (2) Serial number or register.

  • Page 5: Table Of Contents

    CONTENTS 1. Safe Affairs ..................6 1.1 Instructions before driving ..............6 1.2 Instructions while driving ..............7 1.3 Loading cautions ................8 1.4 Parking instructions ................9 1.5 Checking instructions ............... 9 2. Operating Instructions ................10 2.1 Every spare part name..............10 2.2 Driving and operating ..............
  • Page 6 4.5.1 Checking ..................23 4.5.2 Adjustment ................. 23 4.6 Checking and adjusting for brake apparatus ........24 4.6.1 Checking ..................24 4.6.2 Adjustment ................. 24 4.7 Steering clutch adjustment .............. 24 4.8 Checking and Maintenance for Engine ..........24 5. Troubleshooting ..................

  • Page 7: Safe Affairs

    1. Safe Affairs Safe driving, safe operating General safety precautions must comply with this record of driving, operation. Driving operation must be in accordance with the provisions of the articles of association of security matters, always remember to safe driving, safe operation. 1.1 Instructions before driving Wear appropriate safety clothing and proper safety gear Do not wear the leisure clothes like vests, shorts...

  • Page 8: Instructions While Driving

    Sitting on the machine is forbidden, and it is also forbidden to sit on the machine while driving NO drunk driving Forbid to drive when get drunk or when the body is unwell. People who are not suitable to drive and operate the machine shall not drive and operate the machine.

  • Page 9: Loading Cautions

    Observe the safety speed Operating while confirm that it’s safe all around, cautions for road conditions, and to ensure the safety of driving. Sudden starting, sudden accelerating, sudden sharp turning, sudden parking is forbidden. Sudden staring, sudden accelerating, sudden sharp turning, sudden parking is forbidden.

  • Page 10: Parking Instructions

    Cautions for loading capacity at the beveled level When the degree of beveled level over , loading capacity should be 15° controlled within 300KG. When over machine should bear nothing to 18°, drive. Forbid to drive while the level over .

  • Page 11: Operating Instructions

    2. Operating Instructions Every spare part name  MINI-TRANSPORTER WITH OPENNING DOOR Walking clutch lever Steering lever Standing platform lock Throttle lever Dumper lifting lever Speed lever Forward/reverse lever Fast/slow lever Cargo box lock...
  • Page 12  MINI-DUMPER WITH CONSTRUCTION FIELD Walking clutch lever Steering lever Standing platform lock Throttle lever Main transmission rod Moving direction control rod Auxiliary transmission rod Hydraulic cylinder lift joystick...
  • Page 13  MINI-TRANSPORTER WITH LIFT CARGO BOX Walking clutch lever Steering lever Standing platform lock Throttle lever Main transmission rod Moving direction control rod Auxiliary transmission rod Hydraulic cylinder lift joystick...
  • Page 14  MINI-TRANSPORTER WITH BATTERY Walking clutch lever Steering lever Battery power display switch Standing platform lock Electric power display screen Power switch Emergency stop switch Cargo box lock Auxiliary transmission rod 10. Moving direction control rod 11. Main transmission rod 12.

  • Page 15: Driving And Operating

    Driving and operating 2.2.1 Preparations before driving 2.2.1.1 Check before working Checking before operate the machine. For checking tips, please refer to checking list 2.2.1.2 Fuel checking and supplying WARNING  Fuel-adding should be away from fire  Fuel-adding should operate while the engine stops ...

  • Page 16: Ignition Method (Refer To Instructions)

    2.2.2 Ignition method (refer to instructions) WARNING  Start the engine at ventilated area to avoid get poisoned  Start the engine after make sure the surroundings is safe  Make sure the clutch is at the stop position before start the engine and to avoid the machine from running to cause any accidents CAUTION At winter or dry and cold environment, please warm up before driving, if not, it...

  • Page 17: Driving Method

    2.2.3 Driving method 1. Make sure the safe affairs around the machine 2. Make sure the clutch at the stop position. 3. Turn the gear lever and sub-gear lever to the neutral position ： Suggestions About the walking speed of each gear lever, please refer to the technical data.

  • Page 18: Speed Changing Method

    2.2.4 Speed changing method 1. Please confirm the machine in stop state, and not change speed while overloading or at the beveled level 2. Make sure the gear lever and sub-gear lever at its proper position WARNING  Stop the machine while changing the speed。 ...

  • Page 19: Attached Tools

    3 Attached Tools 3.1 Attachment lists Item Name Note User manual User manual for Engine Special wrench for spark plug dual-purpose screw driver open-ended wrench 8-10 open-ended wrench 12-14 open-ended wrench 13-15 Funnel gas pipe Cautions Fail in timely maintenance is the main cause for accident. In order to keep it in good state, please check and maintain the machine in time 3.2 Cargo box install instructions 1.
  • Page 20 Connecting rod of the Cargo box...

  • Page 21: Maintain And Repair

    4 Maintain and Repair 4.1 Replacement and Supply of fuel period for supplying Item Recommended products Capacity and changing 93 unleaded gasoline for anytime Fuel 3.6L automobile First time ： 20H Oil for Engine SAE10W-30 0.6L After every 100H First time ： 50H Oil for gear box GL-4 2.5L...

  • Page 22: Instructions Of Oil Change For Engine

    4.1.2 Instructions of oil change for Engine  Put the machine on the flat ground, turn the oil box cover on and check the oil level. Hydraulic oil tank cover Lowest oil level Highest oil level Oil drain plug 4.2 Checking List...

  • Page 23: Walking Apparatus

    4.3 Walking apparatus WARNING  Stop the engine once maintain or repair Each part of engine is in high temperature after the engine stopped. Avoid any scald, please maintain after the engine is exactly cooled down 4.4 Track check & adjustment Caution Must use the belt in the appropriate tension range, to avoid shedding, shorten ...

  • Page 24: Checking And Adjust The V Belt

    4.5 Checking and adjust the V belt Cautions V type belt creep, please adjust the pulling force of tension pulley, otherwise , it will shorten the service life of belt. 4.5.1 Checking 1. Take out the plastic cover 2. Check the V belt, please contact the sales persons if shall be any damage 3.

  • Page 25: Checking And Adjusting For Brake Apparatus

    4.6 Checking and adjusting for brake apparatus 4.6.1 Checking 1. Put the walking clutch rod to Stop position 2. Make sure the length of spring is between 50-60mm, and adjust if there is any impropriety WARING  Must adjust the brake cable even if there is a small problem. 4.6.2 Adjustment 1.

  • Page 26: Troubleshooting

    5 Troubleshooting Caution When this machine has problem, please stop using it and do some proper treatment 5.1 Walking apparatus The machine cannot be started if the walking clutch rod is in Walking position 5.1.1 Check and see if the transmission gear shifting is at its appropriate position (see 4.5) 5.1.2 V type belt is too loose, adjust V type belt 5.1.3 Brake locked, adjust brake to its best position...

  • Page 27: Transportation & Storage

    6 Transportation & Storage 6.1 Transportation essentials 6.1.1 Park the transporter on flat surface, fix the wheels. 6.1.2 Make sure that the hook of the cab apron is hooked onto the platform and there is no faultage or malposition(length of the cab apron is no less than 4 times of the height of the platform, also width is no less than 600mm, thickness shall be decided according to the scene situation).

  • Page 28: Maintenance Of The Machine During Storage

    3. Drain the engine oil when it is still hot, fill in new oil and ran the engine for several minutes in idle condition, so that the oil can be well distributed on all motive spare parts 4. Use dehydrated vaseline (heated to 100-200 ℃) to smear the connecting points of electric spares and unpainted metal parts.

  • Page 29: Technical Data And Drawings

    7 Technical Data and Drawings  MINI-TRANSPORTER WITH OPENNING DOOR Weight Rated loading capacity Length 1770 Width Height 1100 Dimension Track length on ground Track distance from the center Cargo box bottom plate height Length 1120 Inner plate width dimension Cargo box Height Dumping method...
  • Page 30 Fuel 93# gasoline ≤0.395 Kg/h ≤0.395 fuel consumption Fuel tank capacity Oil capacity Ignition system Spark plug type ignition Forward 1 km/h 0.75 Forward 2 km/h Forward 3 km/h Forward 4 km/h Walking Speed Forward 5 km/h Walking Forward 6 km/h performance Backward 1...
  • Page 31  MINI-TRANSPORTER WITH CONSTRUCTION FILED Weight Rated loading capacity Length 1450 Width Height 1100 Dimension Track length on ground Track distance from the center Cargo box bottom plate height Length 1000 Inner plate Width dimension Cargo box Height Dumping method Hydraulic lift 42°...
  • Page 32 ≤0.395Kg/h ≤0.395 fuel consumption Fuel tank capacity Oil capacity Ignition system Spark plug type ignition Forward 1 km/h 0.75 Forward 2 km/h Forward 3 km/h Forward 4 km/h Walking speed Forward 5 km/h Walking Forward 6 km/h performance Backward 1 km/h Backward 2 km/h...
  • Page 33  MINI-TRANSPORTER WITH LIFT CARGO BOX Weight Rated loading capacity Length 1450 Width Height 1100 Dimension Track length on ground Track distance from the center Cargo box bottom plate height Length Inner plate Width dimension Cargo box Height Dumping method Hydraulic lift Lifting Height 1200...
  • Page 34 ≤0.395Kg/h ≤0.395 fuel consumption Fuel tank capacity Oil capacity Ignition system Spark plug type ignition Forward 1 km/h 0.75 Forward 2 km/h Forward 3 km/h Forward 4 km/h Walking speed Forward 5 km/h Walking Forward 6 km/h performance Backward 1 km/h Backward 2 km/h...
  • Page 35  MINI-TRANSPORTER WITH BATTERY Weight Rated loading capacity Length 1770 Width Height 1100 Dimension Track length on ground Track distance from the center Cargo box bottom plate height Length 1120 Inner plate dimension Width Cargo box Height Dumping method Electric lift 38°...
  • Page 36 Forward 1 km/h 0.75 Forward 2 km/h Forward 3 km/h Forward 4 km/h Walking speed Forward 5 km/h Walking Forward 6 km/h performance Backward 1 km/h Backward 2 km/h Minimum turning radius 1.15 Minimum ground clearance ° Climbing ability Brake method Hoof block brake type Transmission oil name GL-4...

  • Page 37: Vulnerable Parts List

    8 Vulnerable parts list Name Attribute parts Steering brake disc Gear box assy Four axis sliding tooth Gear box assy The brake of the Gear box assy Brake shoe The brake of the Gear box assy Brake disc Container handle cable Container assy Clutch handle Container assy...

This manual is also suitable for:

Mgc500

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