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Kelso JS75 Installation, Operation, Inspection And Maintenance Manual

Kelso JS75 Installation, Operation, Inspection And Maintenance Manual

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Installation, Operation,
Inspection and Maintenance
PRESSURE RELIEF VALVE MODELS:
JS75 & JS75S
JS75H & JS75HS
JS165H & JS165HS
Manual
JS75XH & JS75XHS
JS75L & JS75LS
JS165L & JS165LS
JS75XL & JS75XLS
JS75LT & JS75LTS
JS165LT & JS165LTS

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Summary of Contents for Kelso JS75

  • Page 1 Installation, Operation, Inspection and Maintenance Manual PRESSURE RELIEF VALVE MODELS: JS75 & JS75S JS75XH & JS75XHS JS75XL & JS75XLS JS75H & JS75HS JS75L & JS75LS JS75LT & JS75LTS JS165H & JS165HS JS165L & JS165LS JS165LT & JS165LTS...
  • Page 2 JS PRESSURE RELIEF VALVES © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No. - KTUD112 Revision 6 –...
  • Page 3 *Start to Discharge Pressure Figure 1.3.1. © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No. - KTUD112 Revision 6 –...
  • Page 4 JS PRESSURE RELIEF VALVES Figure 1.3.2 © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No. - KTUD112 Revision 6 –...
  • Page 5 3445 @ 182 psi 1.13 © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No. - KTUD112 Revision 6 –...
  • Page 6 JS PRESSURE RELIEF VALVES Figure 1.3.7 © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No. - KTUD112 Revision 6 –...
  • Page 7 © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 8 Valves are activated over pressurization, even on the rail tank car. © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 9 (Figure 3.3 & 3.4). © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 10 © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 11 3. Remove the bottom thrust washer (thinner) (Figure 3.13). © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 12 3. Remove the elastomeric seal carefully with a non-abrasive tool (Figure 3.15). Do not damage the seal mating surface. © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 13 Any necessary replacement parts should be purchased through Kelso Technologies. © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 14 The Spirolox® retaining ring can be reused. If it is deformed or damaged it should be replaced (Figure 4.6). © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 15 Verify that the roll pin is present and securely in place (if applicable). © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 16 If this occurs, simply tap the drum back into place. © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 17 Figure 4.17 © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 18 5.1 Procedure © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 19 The disc should sit freely between the flange guides (Figure 5.3 & 5.4). © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 20 (Figure 5.9 & 5.10), then thread the adjustment screw into the spring block © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 21 5/16 – 18: 60 in. – lbs. 3/8 – 16: 80 in. – lbs. © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 22 Spring Block Figure 5.17 © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No. - KTUD112 Revision 6 –...
  • Page 23 Figure 5.20. © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 24 (Figure 6.5 & 6.6). © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 25 (Figure 6.8 & 6.9). © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 26 © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 27 NOTE: The wire seal must be stamped with your company’s facility QA Code as established by AAR. © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 28 NOTE: AAR requires that new seals be installed when a valve is rebuilt. (AAR M1002 Appendix D– 3.4) © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 29 Screens are secured around the valve body by a single pin. © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.
  • Page 30 I.D. wear; updated format and figures in accordance with current document standards. © 2017 Kelso Technologies (USA) Inc. All Kelso Valves are Patent Protected. Detailed designs are subject to change without notice. Kelso Technologies Inc. 1526 Texas Ave, Bonham, TX. 75418, Phone: (903) 583-9200 Document No.