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Sealey VS4825 Instructions Manual
Sealey VS4825 Instructions Manual

Sealey VS4825 Instructions Manual

Petrol engine setting/locking tool kit - citroen, peugeot 1.8, 2.0, 2.2 - belt drive

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SafeTy
Refer to
Wear eye
instruction
protection
manual
WaRNING! Wear approved eye protection. Wear appropriate Personal Protective Equipment. A full range of Personal Protective
Equipment is available from your Sealey dealer.
WaRNING! Ensure that Health & Safety, Local Authority Regulations and general workshop practice Regulations are adhered to when
using tools.
DO NOT use tools if damaged.
8
Maintain tools to ensure that they are in an adequate condition for safe use and optimum performance.
9
Ensure that a vehicle that has been raised by a jack is adequately supported. Use axle stands.
9
DO NOT attempt to start or move a vehicle whilst in gear and with timing devices fitted.
8
Wear suitable clothing to avoid snagging. DO NOT wear jewellery. Tie back long hair.
9
Account for all tools, parts and components being used. DO NOT leave these in or near the engine. Return tools to suitable storage
9
after use.
When not in use, store in a safe, dry childproof place.
9
Keep children and unauthorised persons away from the work area.
9
IMPORTaNT! These instructions are provided as a guide only. always refer to the vehicle manufacturer's service
instructions or a proprietary manual to establish the correct procedure and data.
WaRNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations. The Operator /
user must apply caution and common sense (good practical sense).
When timing an engine, always prevent the engine from being turned over. Use a notice and / or inhibit the engine.
9
WaRNING! Incorrect or out of phase camshaft timing can result in contact between the valve head and the piston crown. This will cause
damage to the engine.
2. INTRODucTION
Provides the specialised tools required for timing belt replacement on both the first and second generation of "EW Code" 1.8, 2.0 and 2.2 PSA
twin camshaft 16v engines, including HPi versions, fitted to Citroën and Peugeot models. Supplied with warning tag.
In addition, Pulley Flange Repositioning Tool VS1212, may be required on certain engines for final timing adjustment via the crankshaft pulley flange.
3. cONTeNTS
Item
Part no.
1
VS1211/P10
2
VS1211/P11
3
VS1211/P12
4
VS1211/P13
5
VS1211/P14
6
VS4735/P15
7
VS1210/04
8
VS4825/P19
--
VS4826
9
VS4826/1
10
VS4826/2
associated Tool required
VS1212
© Jack Sealey Limited
InSTRUCTIonS FoR
PeTROl eNGINe SeTTING/lOckING TOOl kIT -
cITROeN, PeuGeOT 1.8, 2.0, 2.2 - belT DRIve
ModEL no:
Description
Camshaft locking pins (pair)
Crankshaft locking pin
Flywheel holding tool
Tensioner setting pin
Camshaft locking pin (HPi)
Camshaft locking pins (2 in kit)
Belt retaining kit
Flywheel locking pin
Set (comprising parts 9 and 10)
Tensioner turning tool
Tensioner locking tool
Crank flange pulley repositioning tool
Original Language Version
vS4825
VS4825 | Issue 2(SP) 03/07/15

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Summary of Contents for Sealey VS4825

  • Page 1 ModEL no: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2 Some engines have variable timing on the inlet camshaft sprocket, eg. EW10d (HPi) engines. The timing belt fitting and tensioning procedure for these engines differs from those with the standard camshafts. Some engines have Adjustable Camshaft Sprockets (Code EW10J4 -RFR (-00)). Original Language Version VS4825 | Issue 2(SP) 03/07/15 © Jack Sealey Limited...
  • Page 3 The timing belt is fitted in an anti-clockwise direction in the following sequence - guide roller, inlet cam sprocket, exhaust cam 5.1.4.2. sprocket, water pump, tensioner. 5.1.4.3. Re-fit the tensioner pulley bracket to the cylinder block rib. Original Language Version VS4825 | Issue 2(SP) 03/07/15 © Jack Sealey Limited...
  • Page 4 The camshaft sprockets are “adjustable”, and are identified by three retaining bolts in elongated holes. The sprockets are attached to carrier brackets, not directly to the camshafts. The position of the sprockets on the carriers can therefore be adjusted without Original Language Version VS4825 | Issue 2(SP) 03/07/15 © Jack Sealey Limited...
  • Page 5 Pin 5.2.1.1. Turn the crankshaft to ‘timed’ position and insert vS4825/P19 Locking Pin through the ‘datum hole’ in bell housing and in to the flywheel (fig.8). NOTe: vS4825/P19 locking Pin will not enter as far into the hole on Automatic Transmissions as it does on Manual Transmissions (see fig.8) - “a”...
  • Page 6 WaRRaNTy: Guarantee is 12 months from purchase date, proof of which will be required for any claim. Sole UK distributor, Sealey Group. 01284 757500 www.sealey.co.uk Kempson Way, Suffolk Business Park, Bury St. Edmunds, Suffolk. 01284 703534 sales@sealey.co.uk IP32 7AR Original Language Version VS4825 | Issue 2(SP) 03/07/15 © Jack Sealey Limited...