Sealey VS4825 Instructions Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SafeTy
Refer to Wear eye
instruction protection
manual
WaRNING! Wear approved eye protection. Wear appropriate Personal Protective Equipment. A full range of Personal Protective
‰
Equipment is available from your Sealey dealer.
WaRNING! Ensure that Health & Safety, Local Authority Regulations and general workshop practice Regulations are adhered to when
‰
using tools.
DO NOT use tools if damaged.
8
Maintain tools to ensure that they are in an adequate condition for safe use and optimum performance.
9
Ensure that a vehicle that has been raised by a jack is adequately supported. Use axle stands.
9
DO NOT attempt to start or move a vehicle whilst in gear and with timing devices fitted.
8
Wear suitable clothing to avoid snagging. DO NOT wear jewellery. Tie back long hair.
9
Account for all tools, parts and components being used. DO NOT leave these in or near the engine. Return tools to suitable storage
9
after use.
When not in use, store in a safe, dry childproof place.
9
Keep children and unauthorised persons away from the work area.
9
▲ IMPORTaNT! These instructions are provided as a guide only. always refer to the vehicle manufacturer's service
instructions or a proprietary manual to establish the correct procedure and data.
WaRNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations. The Operator /
‰
user must apply caution and common sense (good practical sense).
When timing an engine, always prevent the engine from being turned over. Use a notice and / or inhibit the engine.
9
WaRNING! Incorrect or out of phase camshaft timing can result in contact between the valve head and the piston crown. This will cause
damage to the engine.
2. INTRODucTION
Provides the specialised tools required for timing belt replacement on both the first and second generation of "EW Code" 1.8, 2.0 and 2.2 PSA
twin camshaft 16v engines, including HPi versions, fitted to Citroën and Peugeot models. Supplied with warning tag.
In addition, Pulley Flange Repositioning Tool VS1212, may be required on certain engines for final timing adjustment via the crankshaft pulley flange.
3. cONTeNTS
Item Part no.
1 VS1211/P10
2 VS1211/P11
3 VS1211/P12
4 VS1211/P13
5 VS1211/P14
6 VS4735/P15
7 VS1210/04
8 VS4825/P19
-- VS4826
9 VS4826/1
10 VS4826/2
associated Tool required
VS1212
© Jack Sealey Limited
InSTRUCTIonS FoR
PeTROl eNGINe SeTTING/lOckING TOOl kIT -
cITROeN, PeuGeOT 1.8, 2.0, 2.2 - belT DRIve
ModEL no:
Description
Camshaft locking pins (pair)
Crankshaft locking pin
Flywheel holding tool
Tensioner setting pin
Camshaft locking pin (HPi)
Camshaft locking pins (2 in kit)
Belt retaining kit
Flywheel locking pin
Set (comprising parts 9 and 10)
Tensioner turning tool
Tensioner locking tool
Crank flange pulley repositioning tool
Original Language Version
vS4825
VS4825 | Issue 2(SP) 03/07/15