1. Manuals
  2. Brands
  3. HTV Manuals
  4. Locks
  5. NICO
  6. User manual

HTV NICO User Manual

Automatic twistlock
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
HOOKS TANIA VERDU, S.L.
Pol. Ind. de Raos, Ed. Puerta de Santander s/n
39011 Santander (CANTABRIA)
USER'S MANUAL
NICO AUTOMATIC TWISTLOCK
This User's Manual is given to the user by HOOKS TANIA VERDU, S.L. and is supplied
together with the NICO AUTOMATIC TWISTLOCK, on the undertaking by the user that it will
be read and understood by all workers before performing any operations with the NICO
AUTOMATIC TWISTLOCK
MANUFACTURER'S SIGNATURE/STAMP
USER'S SIGNATURE/STAMP

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the NICO and is the answer not in the manual?

Questions and answers

Summary of Contents for HTV NICO

  • Page 1 This User’s Manual is given to the user by HOOKS TANIA VERDU, S.L. and is supplied together with the NICO AUTOMATIC TWISTLOCK, on the undertaking by the user that it will be read and understood by all workers before performing any operations with the NICO AUTOMATIC TWISTLOCK MANUFACTURER’S SIGNATURE/STAMP...

  • Page 3: Table Of Contents

    JOINT CONFIGURATION OF REMOTE CONTROL AND NICO AUTOMATIC TWISTLOCK JOINT CONFIGURATION OF REMOTE CONTROL AND NICO AUTOMATIC TWISTLOCK JOINT CONFIGURATION OF REMOTE CONTROL AND NICO AUTOMATIC TWISTLOCK 20 8.4.1.1. CONFIGURATION OF THE NICO AUTOMATIC TWISTLOCK CONFIGURATION OF THE NICO AUTOMATIC TWISTLOCK ........
  • Page 4 NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 10. GENERAL RULES FOR MAINTENANCE GENERAL RULES FOR MAINTENANCE ......................... 29 11. PREVENTATIVE MAINTENANCE AND SERVICING PREVENTATIVE MAINTENANCE AND SERVICING ....................30 12. CLEANING ......................................32 13. STORAGE ................................

  • Page 5: Introduction

    For the above reasons, we strongly strongly urge you to carefully read this manual which which will provide useful advice about the proper proper use and maintenance of the NICO Automatic TwistLock NICO Automatic TwistLock. WARNING! DO NOT ATTEMPT TO USE OR OPERATE THE NICO...

  • Page 6: Introduction To The Company Introduction To The Company

    NICO AUTOMATIC TWISTLOCK INTRODUCTION TO THE INTRODUCTION TO THE COMPANY HOOKS TANIA VERDU, S.L. HOOKS TANIA VERDU, S.L. (HTV) places special emphasis on the quality of of its products and, for this reason, bases its commercial commercial strategy on practical demonstrations...

  • Page 7: Intended Use

    NICO AUTOMATIC TWISTLOCK INTENDED USE The NICO Automatic TwistLock The NICO Automatic TwistLock is a lifting accessory that has been designed and and manufactured ¡Error! No se encuentra el origen de la ¡Error! No se encuentra el origen de la...

  • Page 8: Characteristics Of The Nico Automatic Twistlock Characteristics Of The Nico Automatic Twistlock

    Figure 1 – Coupling areas The load is attached through the action of the The load is attached through the action of the pneumatically driven pin of the NICO device, pneumatically driven pin of the NICO device, while the load to be handled necessarily requires corner fittings for shipping containers which...

  • Page 9: Main Parts

    NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK MAIN PARTS 5.2. - TwistLock - LED lighting - TwistLock extractor - Manual twist operation button - Restraining nut - Piston clevis - Eye bolt support - Pneumatic piston - Battery - Battery positioner 10.-...
  • Page 10 Figure 2 – Right hand Figure 3 – Left hand As this NICO device weighs approximately As this NICO device weighs approximately 40 kg, appropriate means means must be used at all times for its transportation. 10/42...

  • Page 11: Lifting Capacity

    The NICO Automatic TwistLock has been designed to bear a vertical load of 8 Tonnes. Verification is given in this Technical File of the articles which are applicable to the NICO Verification is given in this Technical File of the articles which are applicable to the NICO...

  • Page 12: Safety

    13. Wear suitable clothing clothing and avoid loose-fitting clothes; use safety footwear, footwear, a safety hat and safety gloves to handle handle any part of the NICO equipment or load-lifting lifting machinery to which it is coupled. 12/42...
  • Page 13 Make sure they are legible legible and in good condition. 16. Since the weight of the the NICO equipment is over 25 kg, do not attempt attempt to lift or transport it manually. Instead, use use appropriate tools and machinery for its transport transport.
  • Page 14 This pictogram must be be clearly visible. In addition, the NICO Automatic TwistLock NICO Automatic TwistLock has a three-colour LED system which which indicates to the user the position of the pin pin during load coupling and uncoupling operations operations.
  • Page 15 NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK MOVING PIN CLOSED PIN 15/42...

  • Page 16: Transport Of The Equipment Transport Of The Equipment

    NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK TRANSPORT OF THE EQU TRANSPORT OF THE EQUIPMENT In order to transport the NICO NICO equipment it should be placed vertically inside the the original case in which it was delivered (Figure e 4). Transport...

  • Page 17: Operation Of The Equipment Operation Of The Equipment

    Once the battery has been charged, charged, it is ready to be installed in the NICO Automatic TwistLock NICO Automatic TwistLock, as explained below: Insert the battery in the the device (Figure 6 –...
  • Page 18 NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK Figure 6 – Insert battery battery Figure 7 – Slide battery Slide battery To remove the battery perform perform the same operation in reverse after first pressing pressing the battery positioner (Figure 8 – Battery positioner Battery positioner).
  • Page 19 NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 8.3. LEFT- AND RIGHT-HAND HAND-SIDE OPERATION This lifting accessory has been designed to allow it to work with the TwistLock pin to the right or This lifting accessory has been designed to allow it to work with the TwistLock pin to the right or...

  • Page 20: Joint Configuration Of Remote Control And Nico Automatic Twistlock Joint Configuration Of Remote Control And Nico Automatic Twistlock

    Automatic TwistLocks (Group Group 2). EQUIP CODE: Equipment code, code, which must be the same as that of the transmitter transmitter control. GROUP: Code of the group to to which the receiver of the corresponding NICO Automatic Automatic TwistLock belongs. 20/42...
  • Page 21 CODE using a combination of positions that must must coincide with the CODE CODE combination used with with the remote control (Figure 16 – NICO EQUIP 3. Configure the GROUP GROUP code position, which defines the group to which which that particular GROUP device belongs (F Figure 17 –...

  • Page 22: Configuration Of Htv Remote Control Configuration Of Htv Remote Control

    2. Configure the EQUIP CODE CODE (Figure 18 – EQUIP CODE ) so that the combination combination of the switches matches that that of the corresponding NICO equipment (see previous section: see previous section: CONFIGURATION OF THE CONFIGURATION OF THE NICO AUTOMATIC TWISTLOCK).

  • Page 23: Operation By Remote Control Operation By Remote Control

    TwistLocks or joint control of the Group 1 and 2 TwistLocks at the same time (see 8.4.1 JOINT CONFIGURATION OF REMOTE CONTROL AND OTE CONTROL AND NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCKfor further information) LED Indicator ON LED Indicator ON...

  • Page 24: Coupling The Nico Automatic Twistlock To A Load Coupling The Nico Automatic Twistlock To A Load-Lifting Device Lifting Device

    8.5. COUPLING THE NICO AU COUPLING THE NICO AUTOMATIC TWISTLOCK TO A LOAD A LOAD-LIFTING DEVICE The NICO Automatic TwistLock NICO Automatic TwistLock must be coupled to a load-lifting device using using accessories situated in the upper coupling coupling area (see Coupling areas Figure 1 –...

  • Page 25: Manual Coupling Of The Load Manual Coupling Of The Load

    NICO Automatic TwistLock: 1. Position the NICO device above the corresponding corner casting and, after ensuring the tion the NICO device above the corresponding corner casting and, after ensuring the tion the NICO device above the corresponding corner casting and, after ensuring the...

  • Page 26: Remote Control

    8.7. MOVING THE LOAD ING THE LOAD Once the load has been coupled coupled to the NICO Automatic TwistLock (green LEDs), LEDs), make sure the load is moved as smoothly smoothly and in as controlled a manner as possible,...

  • Page 27: Manual Uncoupling Of The Load Manual Uncoupling Of The Load

    -lifting device operator, position themselves below below the load. If several NICO Automatic TwistLock NICO Automatic TwistLocks are being used for the same load, pay special special attention to ¡Error! No se encuentra el origen de la referencia. No se encuentra el origen de la referencia. ¡Error! No se...

  • Page 28: Release Of The Load By Remote Control Release Of The Load By Remote Control

    MATIC TWISTLOCK FROM THE LOAD- LIFTING DEVICE To uncouple the NICO Automatic TwistLock NICO Automatic TwistLock from the load-lifting device, position position it on a flat and stable surface of sufficient strength strength to support its weight and disengage the accessory...

  • Page 29: Maintenance

    NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK MAINTENANCE Proper maintenance can extend extend the useful life of the NICO Automatic TwistLock NICO Automatic TwistLock. An explanation is given below of how to ensure the equipment is properly and safely safely maintained.
  • Page 30 Apply lubricant regularly to the piston rod and the pneumatic cylinder seals. 500 h Check that the seals of the the protective casing of the NICO Automatic TwistLock NICO Automatic TwistLock 1000 h are in good condition, replacing replacing them if necessary.
  • Page 31 Jointly configure configure the remote control and Incorrect joint the equipment as described in section configuration of the 8.4.1 JOINT CONFIGURATION JOINT CONFIGURATION OF equipment and remote REMOTE CONTROL AND REMOTE CONTROL AND NICO control. AUTOMATIC TWISTLOCK AUTOMATIC TWISTLOCK. 31/42...

  • Page 32: Cleaning

    NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 12. CLEANING To ensure a long working life life of the equipment, remember that clean equipment equipment is safe, clean equipment is ready to be used used and clean equipment is long-lasting. It is recommended to clean the the equipment after each workday.

  • Page 33: Parts List

    NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 14. PARTS LIST 14.1. TWISTLOCK PIN POSITION CODE CODE AMOUNT DESCRIPTIO TION 043S00034 043S00034 TWISTLOCK PIN ASSEMBLY TWISTLOCK PIN ASSEMBLY KM10 KM10 GROOVED NUT KM10 GROOVED NUT W10 RETAINER WASHER RETAINER WASHER 33/42...

  • Page 34: Battery

    NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 14.2. BATTERY POSITION CODE AMOUNT DESCRIPTIO TION 043M00013 043M00013 BATTERY ASSEMBLY BATTERY ASSEMBLY 043S00012 043S00012 SCREW-IN COVER ASSEMBLY IN COVER ASSEMBLY 043P00008 043P00008 CIRCUIT BOARD COVER CIRCUIT BOARD COVER 043P00070 043P00070 SPACER SPACER 043P00147...

  • Page 35: Mainboard

    NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 14.3. MAINBOARD POSITION CODE CODE AMOUNT DESCRIPTION DESCRIPTION 043P00196 BASEPLATE BASEPLATE 650156D 650156D BATSI ELECTRONIC BATSI ELECTRONIC BOARD AIGNEP 01VS150002 AIGNEP 01VS150002 ELECTROPNEUMATIC VALVE ELECTROPNEUMATIC VALVE L- 4 mm 4 mm - R1/8 L-SHAPED ADAPTER...

  • Page 36: Twistlock Extractor Assembly

    NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 14.4. TWISTLOCK EXTRACTOR ASSEMBLY EXTRACTOR ASSEMBLY POSITION CODE AMOUNT DESCRIPTION DESCRIPTION RIGHT-HAND SIDE TWISTLOCK EXTRACTOR HAND SIDE TWISTLOCK EXTRACTOR 043P00211 043P00211 SUPPORT SUPPORT LEFT-HAND SIDE TWISTLOCK EXTRACTOR HAND SIDE TWISTLOCK EXTRACTOR 043P00213 043P00213 SUPPORT...

  • Page 37: Chassis Assembly

    NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 14.5. CHASSIS ASSEMBLY ASSEMBLY POSITION CODE CODE AMOUNT DESCRIPTION DESCRIPTION 043S00033 043S00033 NICO AUTOMATIC TWISTLOCK TWISTLOCK CHASSIS ASSEMBLY ASSEMBLY 37/42...

  • Page 38: Rear Board Cover Assembly

    NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 14.6. REAR BOARD COVER ASSEMBLY REAR BOARD COVER ASSEMBLY POSITION CODE CODE AMOUNT DESCRIPTION DESCRIPTION 043P00 043P00167 BATSI ELECTRONIC BOARD BATSI ELECTRONIC BOARD 043P00198 043P00198 PLATE FRONT COVER PLATE FRONT COVER ELECTRONIC BOARD COVER...
  • Page 39 NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 15. ELECTRONIC CIRCUIT ELECTRONIC CIRCUIT DIAGRAM 39/42...
  • Page 40 NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 16. SCHEMATIC REPRESENTA SCHEMATIC REPRESENTATION OF PNEUMATIC CIRCUIT RCUIT MAGNETIC CYLINDER Ø25X125 mm BISTABLE ELECTROVALVE 5/2 DAMPENERS DAMPENERS ELECTROVALVE 12v 1/8” (24v 1/8”) PRESSURESTAT 1/8” 4 PRESSURESTAT 1/8” 4-10 bar NON-RETURN VALVE RETURN VALVE 1/8”...

  • Page 41: Warranty

    NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 17. WARRANTY HTV Products are guaranteed guaranteed for two years (extendable to 5 years, please please contact HOOKS TANIA VERDU, S.L. for more more information), provided the instructions of this User’s User’s Manual are followed.

  • Page 42: Ce Declaration Of Conformity

    NICO AUTOMATIC TWISTLOCK NICO AUTOMATIC TWISTLOCK 19. CE DECLARATION OF CE DECLARATION OF CONFORMITY 42/42...

Table of Contents