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Pottinger Landsberg TOP 652 Operator's Manual

Double rotary swather
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Operator's manual
99+2858.EN.80T.1
Nr.
Translation of the original Operating Manual
Double Rotary Swather
TOP 652
(Type SK 2858 : + . . 01001)

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Summary of Contents for Pottinger Landsberg TOP 652

  • Page 1 Operator‘s manual 99+2858.EN.80T.1 Translation of the original Operating Manual Double Rotary Swather TOP 652 (Type SK 2858 : + . . 01001)
  • Page 2 Pöttinger - Trust creates Affinity - since 1871 "Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute reliability of our machines in operation are the core competencies for which we stand.
  • Page 3 INSTRUCTIONS FOR PRODUCT HANDOVER PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen, Austria Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please place a cross where appropriate.  Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.

  • Page 4: Table Of Contents

    Table of conTenTs Table of contents Rotor unit ..............32 Meaning of warning signs .......... 5 Transmission (1.2) ............ 33 CE sign ..............5 Spring tines .............. 33 Introduction ..............6 Disposal of old equipment ........33 SymBOlS USED Raising the machine ..........34 CE mark ..............

  • Page 5: Meaning Of Warning Signs

    Table of conTenTs CE sign Observe Safety Hints in the The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine supple- conforms to the engineering guideline regulations and the other relevant EU guidelines. ment! EU Declaration of Conformity By signing the EU Declaration of Conformity, the manufacturer declares that the machine being brought into service complies with all relevant safety and health requirements.

  • Page 6: Introduction

    InTroducTIon Introduction These Operating Instructions are integral part of the imple- ment delivery scope. You should therefore hand them over to the new owner if ownership of the implement is transferred. Train and instruct the new owner in the regulations stated. Dear Customer These Operating Instructions are intended to allow you to familiarise yourself with the implement and provide...

  • Page 7: Symbols Used

    symbols used CE mark The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity (see Attachment) By signing the EU Declaration of Conformity, the manufacturer declares that the machine that is brought into service complies with all relevant fundamental safety and health requirements.
  • Page 8 WarnIng sIgns 097-17-09 1. Never reach into the crushing danger area as long as parts can move there. Preferred hydraulic pressure and PTO shaft speed. Shut engine off and remove key before carrying out maintenance or repair work. 1800_GB-Warning signs_2858 - 8 -...
  • Page 9 WarnIng sIgns Secure your right to product liability by signing the declaration of transfer. Consult the operating instructions before cutting the PTO shaft to length! Tightening torque for the marked screws. 86 Nm 135 Nm 215 Nm Do not enter the danger area of the rotating rotors. Wait until they have come to a complete standstill.

  • Page 10: Attaching

    aTTachIng Hydraulic connection Attach machine to lifting gear The tractor must be fitted with one single-acting hydraulic connection (EW). WARNINg Risk of serious injury from crushing when attaching Connect hydraulic line to tractor the machine to the lower links. - Switch off pto before connecting •...

  • Page 11: Rope

    aTTachIng - Secure the shaft guards for all cardan shafts against 2. Breakaway chain for rigid drawbar: rotating by attaching the safety chains. 104-03-02 Rope - Lay the rope (S) into the tractor cabin 094-18-403 Parking the machine DANgER life-threatening danger exists through unpredictable tractor or machine movements •...
  • Page 12 aTTachIng - Close stopcock (Pos. A) - Set hydraulic unit to "Float" position to reduce residual pressure in the hydraulic line. - Uncouple hydraulic line (EW) from tractor. TD 26/92/16 TD 28/99/14 - Remove rope from tractor cabin - Secure machine with wheel chocks - Detach implement from tractor.

  • Page 13: Transport Position

    TransporT posITIon Safety advice CAUTION DANgER Risk of injury exists through the sharp edges on the spring tines. life-threatening danger exists through machine • Attach the tine guard to the remaining spring tipping over. tines. • Carry out the change from working position to transport position, and vice versa, only on Remove the tine carriers (1a) only when it is necessary level, solid ground!
  • Page 14 TransporT posITIon 7. Check that the transport safeguard is hooked Each rotor arm must be visibly secured. DANgER life-threatening danger exists through unsecured rotor arms. • Check the transport safeguard (10)! Each rotor arm is to be secured with the hook! •...

  • Page 15: Driving On Public Roads

    TransporT posITIon Driving on public roads DANgER life-threatening danger exists through unsecured rotor arms. • Close the stopcocks to prevent any uninten- tional hydraulic system actuation. • Keep a minimum lateral distance of 1.50 m to other road users or pedestrians. • Transport the machine only in the transport position (H2)! • Observe the statutory regulations for your country.

  • Page 16: Working Position

    WorkIng posITIon Safety advice 3. Swivel both rotor units down to the working position. DANgER life-threatening danger through machine tipping over. • Carry out the change from working position to transport position, and vice versa, only on level, solid ground! DANgER • Set the single-acting control valve (ST) briefly at "Raise"...

  • Page 17: Preparations For Operation

    WorkIng posITIon Preparations for operation Set feeler wheel • Choose the smallest possible distance between the DANgER feeler wheel and the tines (A) to produce a clean raking operation. life-threatening danger through rotating rotors - Insert the bolt in the appropriate position relevant to the fodder quantity.

  • Page 18: The "Multitast" System

    The "MulTiTasT" sysTeM Swather with the MULTITAST system Swivel joint (1) The rotary units are not mounted rigidly, but via a swivel joint (1 Feeler wheel (2) When the feeler wheel is used, an optimum tine ground adaptation (6°) is achieved for extremely uneven surfaces. As the tines are located very close to the feeler wheel, these can also ideally follow the uneven ground.

  • Page 19: Operation

    operaTIon general guidelines on working with WARNINg the machine Risk of serious injury due to long-term work with increased noise interference. DANgER The noise level in the workplace can deviate from the measured value (see Technical Data) particularly through life-threatening danger exists through rotating rotors the differing types of tractor cabins.
  • Page 20 operaTIon Important notes prior to starting work (see Supplement-A1 pts. 1, 2, 3 and 4)) 1. Switch on p.t.o. Always and only switch the p.t.o. drive on when all safety devices (covers, protective aprons, casings, etc.) are in proper condition and are attached to the machine in their safety positions.

  • Page 21: Safety Advice

    operaTIon Safety advice general guidelines on working with the machine DANgER • Select the driving speed that picks up all the life-threatening danger through rotating rotors harvested crop cleanly. - Reduce speed if overloaded. • Switch the PTO off before leaving the cabin •...

  • Page 22: P.t.o. Speed

    operaTIon P.t.o. speed 1. Setting the transverse inclination • Max. p.t.o. speed = 540 U/min. To guarantee clean raking, the rotor chassis should be tilted slightly toward the swath. The The most suitable shaft speed is about 450 r.p.m. opposite side to the swath should be approx. 10-15 mm higher.

  • Page 23: Adjusting Rake Height

    operaTIon 2. Adjusting rake height Adapt the raking height to the ground conditions. The 075-09-05 • For clean raking work, the distance (A) between the raking height can be set individually for every rotor unit. feeler wheel and tines must be as short as possible. - The inner tines should just sweep over the ground • For larger amounts of forage or longer forage, the crop (approx.

  • Page 24: Example: Left Rotor

    operaTIon Example: left rotor 639-13-12 3. Step Finish raking 3. Step 4. Step Start raking 5. Step Requirements: In principle, position the feeler wheel as close to the rotor as possible. Further away from the tines with lengthy - level and firm ground fodder.

  • Page 25: Working On Inclines

    Working on inclines Take care when turning on inclines! • when cornering with the rotor units in the transport position. DANgER life-threatening danger through the tractor/trailer tipping on an incline, especially in transport position and when cornering. • Reduce general speed accordingly, espe- cially when cornering.

  • Page 26: General Maintenance

    general maInTenance Safety advice Spare parts a. Genuine parts and accessories are specially designed for the machines. DANgER b. We expressly draw your attention to the fact that genuine life-threatening danger exists through moving or parts and accessories not supplied by us, have not been rotating parts tested and approved by us.

  • Page 27: Articulated Shafts

    general maInTenance Articulated shafts - See information in the supplement Please observe the following for maintenance! The directions in these Operating Instructions apply. If no particular instructions are available here, then the information in the instructions supplied by the respective cardan shaft manufacturer apply.

  • Page 28: General Safety Information

    maInTenance general safety information Works on the articulated shafts Maintain the cardan shaft according to the shaft manu- DANgER facturer's directions (refer to the operating instructions). Observe the manufacturer's safety provisions! life-threatening danger exists if another person starts up the tractor and drives away or actuates the control lever of the hydraulic system while you are engaged general instructions regarding the articulated in maintenance.

  • Page 29: Setting The Tracking Of The Tyres

    maInTenance Adjusting the chassis running - Do not stand too close the tyre when inflating it! - Only use compressed air to inflate the tyres. The chassis is steerable. The swivel mounting bracket - Observe the maximum allowed air pressure. transmits the steering movement to the chassis via a Allowed air pressure - see Chapter "Technical Data".

  • Page 30: Safety Devices

    maInTenance Safety devices - Install new tine arm. Turn the rotor unit so that the new tine arm can be inserted between the intake The safety devices protect the machine from dangers. and output control (see below). DANgER life-threatening danger from rotating machine parts •...
  • Page 31 maInTenance Changing the bearing bush of the tine arms NOTE NOTE Property damage caused by the dowel pins becoming loose Property damage caused by the shaft W becoming loose and distance A too great • After any repair or maintenance work on the rotary unit, check the position of the dowel •...

  • Page 32: Rotor Unit

    7. Carry out a test run. Repeat the procedure until you are satisfied with the result. TOP 652 ~0.80 kg Mobilplex 44 In principle, the same procedure as for "Complete Liquid grease": Fill by eye and aspirate the excess grease.

  • Page 33: Transmission (1.2)

    maInTenance DANgER life-threatening danger exists if another person starts up the tractor and drives away or actuates the control lever of the hydraulic system while you are engaged in maintenance. • Turn engine off and remove key before car- rying out maintenance or repair work. DANgER life-threatening danger exists, if the machine starts to move or tilts.

  • Page 34: Raising The Machine

    maInTenance Raising the machine The position (1) at which the jack may be used is indicated by stickers on both stub axles, left and right. - 34 - 1901-EN Wartung_2858...
  • Page 35 0,8 [kg] (III) 100h 0,3 [l] sAE 90 (III) 100h 0,3 [l] sAE 90 0,8 [kg] 2858.91.910.0 - 35 - 1800 SCHMIERPL_2858...

  • Page 36: Lubrication Chart

    lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year every 100 hectares 100 ha if necessary FETT GREASE Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation See manufacturer’s instructions...

  • Page 37: Technical Data Technical Data

    Max. pressure: 180 bar • 7-pin connection for the lighting (12 volt) Use of the swath rotor as intended The rotary swather “TOP 652” is designed solely for customary use in agricultural work. • To rake green fodder, roughage, wilted silage and straw. Any other uses outside of these are regarded as not in accordance with the designated use.

  • Page 38: Optional Equipment

    TechnIcal daTa Optional Equipment Tandem tyres Type plate The chassis number is engraved on the type plate shown opposite. Guarantee claims, enquiries and spare part orders cannot be processed without the chassis number. Please enter the number on the title page of the Operating Instructions immediately upon taking delivery of the vehicle or implement.

  • Page 39: Supplement

    suppleMenT GB-Anhang titelblatt _BA-Allgemein...
  • Page 40 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
  • Page 41 suppleMenT - a Safety advice Advice for safe working w. Lower attached machinery completely! Turn motor off and remove ignition key! In this operator’s manual, all points that concern x. Nobody is to be between the tractor and machine unless safety are identified with this symbol.
  • Page 42 suppleMenT - a j. Never turn p.t.o. on when motor is turned off! 7. Maintenance k. When working with the p.t.o., ensure nobody is in the a. In principle, any overhaul, maintenance and cleaning danger areas where the rotating p.t.o. or cardan shaft work as well as eliminating any function faults should are located! be carried out with the drive turned off, motor at a...
  • Page 43 cardan shafT Supplement - B Adapting cardan shaft to tractor Ensure sufficient swivel space for the cardan shaft! - Trim the safety chain so that it cannot wind around the cardan shaft. NOTE material damage - due to inferior spare parts •...
  • Page 44 cardan shafT Supplement - B Important for driveshafts with friction - Lubricate with a brand-name grease before starting work and every 8 hours worked. clutch - Before any extended period of non-use, clean and lubricate driveshaft. Torque is limited with overloading and brief torque peaks and evenly transferred during slipping.

  • Page 45: Lubricants

    - 45 - 1400_EN-BETRIEBSSTOFFE...
  • Page 46 - 46 - 1400_EN-BETRIEBSSTOFFE...
  • Page 47 - 47 - 1400_EN-BETRIEBSSTOFFE...

  • Page 48: Combination Of Tractor And Mounted Implement

    iMporTanT addiTional inforMaTion for your safeTy Combination of tractor and mounted implement DANgER life hazard or material hazard - due to overload on tractor or wrong tractor ballast distribution. • Make sure that hitching the implement (in the front and rear three-point linkage) does not lead to exceeding the maximum total admissible weight of the tractor, the axle loads or the load capacity of the tyres.
  • Page 49 iMporTanT addiTional inforMaTion for your safeTy CALCULATION OF THE REAL FRONT AXLE LOAD T V tat (If the front hitched implement (G ) does not reach the minimum required ballasting Front (G ), the weight of the front hitched implement must V min be increased to the minimum ballasting Front!) Record the calculated real front axle load and the permissible front axle load of the tractor into the table.
  • Page 50 The CE norm is not valid in the United States of America and Canada. EC Conformity Declaration Original Conformity Declaration Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): rotary rake EUROTOP 652 Type 2858...
  • Page 51 im Zuge der technischen Weiterentwicklung Following the policy of the PÖttiNGER la empresa PÖttiNGER landtechnik arbeitet die PÖttiNGER landtechnik landtechnik GmbH to improve their products GmbH se esfuerza contínuamente en GmbH ständig an der Verbesserung ihrer as technical developments continue, la mejora constante de sus productos, Produkte.
  • Page 52 PÖTTINgER landtechnik gmbH Industriegelände 1 A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at Internet: http://www.poettinger.at PÖTTINgER Deutschland gmbH Verkaufs- und Servicecenter Recke Steinbecker Strasse 15 D-49509 Recke Telefon: +49 5453 9114-0 Telefax: +49 5453 9114-14 e-Mail: recke@poettinger.at PÖTTINgER Deutschland gmbH Servicecenter landsberg Spöttinger-Straße 24...

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