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Sottoriva VELA 90-130/1 Instruction Book

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INSTRUCTION BOOK
Spiral mixer
VELA 90-130/1-160/1
Costruzioni Meccaniche SOTTORIVA S.p.A.
Via Vittorio Veneto, 63 - 36035 MARANO VICENTINO (VI) ITALIA
Tel. (+39) 0445.595.111 - Fax (+39) 0445.595.155
Internet: http//www.sottoriva.com - E-mail: sottoriva@sottoriva.com
mod.
Version: ENGLISH - Arc. 43
Code:
3529.0084.01
Revision: n° 0 dated 19/07/2004

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Summary of Contents for Sottoriva VELA 90-130/1

  • Page 1 VELA 90-130/1-160/1 Version: ENGLISH - Arc. 43 Code: 3529.0084.01 Revision: n° 0 dated 19/07/2004 Costruzioni Meccaniche SOTTORIVA S.p.A. Via Vittorio Veneto, 63 - 36035 MARANO VICENTINO (VI) ITALIA Tel. (+39) 0445.595.111 - Fax (+39) 0445.595.155 Internet: http//www.sottoriva.com - E-mail: sottoriva@sottoriva.com...

  • Page 2: Table Of Contents

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 Table of contents 1. Introduction......................5 1.1 Foreword ......................5 1.2 Warranty: terms and conditions..............5 1.3 User instructions and precautions ..............7 2. Descriptive manual..................... 9 2.1 Foreword ......................9 2.2 Description......................
  • Page 3 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 4.6 Spare parts ..................... 31 4.6.1 Spare parts list (ref. Fig. 7 on page 30) ..........31 4.6.2 Spare parts list (ref. Fig. 8 on page 32) ..........33 4.6.3 Spare parts list (ref. Fig. 9 on page 34) ..........35 4.6.3.1 Vela 90D - Vela 90D 2 Bowl Speeds ..........

  • Page 4: Introduction

    If, according to the unquestionable judgement of the engineers, the work cannot be performed on the customer's premises, then the customer must have the machine delivered free of carriage to C.M. SOTTORIVA S.p.A. After the repairs have been effected free of charge, the customer must then have the machine delivered back to his/her premises, carriage paid.
  • Page 5 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 As a necessary condition for entitlement to warranty cover, the warranty certificate (see facsimile below) must be sent off, duly completed, within 15 days of the delivery date. Moreover, if the applicant is unable to show the copy of the certificate kept by the customer, the warranty may be considered as annulled.

  • Page 6: User Instructions And Precautions

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 User instructions and precautions The manufacturer declines all responsibility for any injury to persons or animals or damage to objects resulting from the failure to observe any of the previous or following information and instructions on the use or maintenance...
  • Page 7 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Photo 1 10 12 10 12 Fig. 1 Technical Assistance Service 0704 Arc. 43-I 0704 Tel. (+39) 0445.595.111 0704...

  • Page 8: Descriptive Manual

    19/07/2004 Descriptive manual Foreword Kneading Machine mod. VELA 90-130/1-160/1 (see Photo 1 on page 8) is a machine for blending ingredients, generally water, flour, yeast and salt with other secondary ingredients, and their mixture until a homogeneous dough is produced for subsequent processing and cooking.

  • Page 9: Machine Plate

    Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Photo 2 C.M. SOTTORIVA S.p.A. Tel. (+39) 0445.595.111 Via Vittorio Veneto, 63 Fax (+39) 0445.595.155 36035 MARANO VICENTINO email:sottoriva@sottoriva.com (Vicenza) - ITALY P.I. 00768890246 Mod. VELA 90 (VELA 130/1-160/1) n° XXXXXX...

  • Page 10: Overall Dimensions And Other Data

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 Overall dimensions and other data With reference to showing overall dimensions in table 1, motor power ratings and other data in table 2. (*) for a water/flour ratio of 55/100 for flour with W=200 and P/L = 0.3.
  • Page 11 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 This page has been left blank intentionally! Footnote Technical Assistance Service 0704 Arc. 43-II 0704 Tel. (+39) 0445.595.111 0704...

  • Page 12: Operation And Installation Manual

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 Operation and installation manual Foreword In compliance with European Community Directive no. 98/37/EEC, and for the purposes of this manual, the following definitions are used: 1) "Danger area", any area inside or near a machine which might be dangerous for a bystander.

  • Page 13: Hoisting And Transportation

    Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Hoisting and transportation To move the machine, it must be lifted as follows: - th rea d a lifting cab le u nde r the hea d, w he re the hea d m eets th e colum n, as show n in Fig.

  • Page 14: Assembly And Installation

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 Assembly and installation 3.4.1 Installation precautions The machine should be placed on the ground at the point shown in par. 3.3. The machine must be lowered onto its supporting platform as gently as possible in order to avoid damaging either the machine itself or the floor.
  • Page 15 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 After placing and securing the machine in its final location, carry out the following important control operations in the given sequence: 1) check the mains voltage against the voltage shown on the machine plate (see par.
  • Page 16 Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 Unauthorised alteration or replacement of one or more parts or units on the machine, or the use of accessories, tools or wearing parts dif- ferent to the manufacturer's recommendations, may endanger the safety of the machine operator or other persons close to the machine.

  • Page 17: Operation

    Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Operation In Photo 2 on page 10 shows the normal operator position; the position should be occupied only for brief moments. 1) Feed into the tank ref. 2 Photo 1 on page 8 all ingredients to be kneaded, without exceeding the total mass specified in Table 2 on page 11.
  • Page 18 Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 7) Press the pushbutton ref. 2 Fig. 1 to start up the machine directly at the fast speed (this should not be done if there is still unmixed flour in the tank, as specified above) or to skip from slow to fast speed at any moment.
  • Page 19 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 This page has been left blank intentionally! Footnote Technical Assistance Service 0704 Arc. 43-III 0704 Tel. (+39) 0445.595.111 0704...

  • Page 20: Maintenance Manual

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 Maintenance manual Foreword All tasks which can be performed safely without specific training are defined as "routine maintenance". All operations described par. 4.2 and par. 4.3 are parts of routine maintenance.
  • Page 21 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 The tension should be adjusted as follows, in compliance with the instructions given in par. 4.5: 1) measure the lengthT (see figure below) 2) using a torque wrench, at the mid-point of T apply a perpendicular force F causing a deviation f of 1.5 mm.
  • Page 22 Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 Kneading tool Bowl Transmission Transmission Transmission Transmission motor belts belts pulley motor belts belts pulley VELA 160/1 The above method is the technically the most suitable but belt ten- sion may also be checked empirically, as follows: pressure on the taught end of the belt should cause bending of about the thickness of the belt itself.

  • Page 23: Troubleshooting

    Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Troubleshooting Type of fault Probable cause Possible remedy The machine or a The magnetothermic switch is Reset. machine part does not start. triggered. Routine maintenance See par. 4.7.3 A fuse is blown.
  • Page 24 Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 Fig. 5 Technical Assistance Service 0704 Arc. 43-IV 0704 Tel. (+39) 0445.595.111 0704...
  • Page 25 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Fig. 6 Technical Assistance Service 0704 Arc. 43-IV 0704 Tel. (+39) 0445.595.111 0704...

  • Page 26: Replacing The Transmission Belts Ref. 1 Fig

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 4.5.1 Replacing the transmission belts ref. 1 Fig. 5 on page 25 from the motor to the tool For longer duration and better all-round functioning replace all the belts on one side of the transmission.

  • Page 27: Replacing The Kneading Tool Motor

    Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 4.5.3 Replacing the kneading tool motor Extraordinary maintenance - R em o ve the belts ref. 1 Fig. 5 on pa ge 25 a s expla ined in p ar. 4.5.1;...

  • Page 28: Replacing The Motor Ref. 8 Fig. 6 On Page 26 Of The Bowl

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 - F it the m oto r w ithou t lo w erin g it onto th e m ach ine; - carry o ut th e a bove o peration s in re verse o rder until th e o rigin al cond ition s are restored .
  • Page 29 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Fig. 7 Technical Assistance Service 0704 Arc. 43-IV 0704 Tel. (+39) 0445.595.111 0704...

  • Page 30: Spare Parts

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 Spare parts Spare parts should always be ordered from the manufacturer in writing, specifying the machine serial number or year of manufacture. 4.6.1 Spare parts list (ref. Fig. 7 on page 30)
  • Page 31 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Fig. 8 Technical Assistance Service 0704 Arc. 43-IV 0704 Tel. (+39) 0445.595.111 0704...

  • Page 32: Spare Parts List (Ref. Fig

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 4.6.2 Spare parts list (ref. Fig. 8 on page 32) VELA VELA VELA VELA VELA Ref. Fig. Description 90/D 130/1/D 130/1/R 160/1/D 160/1/R Code Code Code Code Code Transport rollers 24065016...
  • Page 33 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Fig. 9 Technical Assistance Service 0704 Arc. 43-IV 0704 Tel. (+39) 0445.595.111 0704...

  • Page 34: Spare Parts List (Ref. Fig

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 4.6.3 Spare parts list (ref. Fig. 9 on page 34) VELA VELA VELA VELA VELA Ref. Fig. Description 90/D 130/1/D 130/1/R 160/1/D 160/1/R Code Code Code Code Code see par. see par.

  • Page 35: 4.6.3.2 Vela 130/1D - Vela 130/1D 2 Bowl Speeds

    Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 4.6.3.2 Vela 130/1D - Vela 130/1D 2 Bowl Speeds VELA VELA Ref. Fig. Description 130/1/D 130/1/D 2VV Code Code Motor 22000676 22000676 Belt Poly-V 24055227 24055227 Pulley Poly-V 31250021 31250021 Motor...

  • Page 36: 4.6.3.4 Vela 160/1D - Vela 160/1D 2 Bowl Speeds

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 4.6.3.4 Vela 160/1D - Vela 160/1D 2 Bowl Speeds VELA VELA Ref. Fig. Description 160/1/D 160/1/D 2VV Code Code Motor 22000761 22000761 Belt Poly-V 24055258 24055258 Pulley Poly-V 31260036 31260036 Motor...
  • Page 37 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Fig. 10 Technical Assistance Service 0704 Arc. 43-IV 0704 Tel. (+39) 0445.595.111 0704...

  • Page 38: Spare Parts List (Ref Fig

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 4.6.4 Spare parts list (ref Fig. 10 on page 38) VELA VELA VELA VELA VELA Ref. Fig. Description 90/D 130/1/D 130/1/R 160/1/D 160/1/R Code Code Code Code Code see par. see par.

  • Page 39: Electrical Diagram Section

    Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Electrical diagram section Complete lectrical diagrams and documentation are provided with the machine, inside the control panel. 4.7.1 Power circuit diagrams 4.7.1.1 Version with 230 V 50 Hz 4.7.1.2 Version with 400 V 50 Hz 4.7.2...

  • Page 40: Electrical Maintenance

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 4.7.3 Electrical maintenance Any maintenance work involving electrical equipment, including the motor/s, must be performed by skilled personnel with all the neces- sary technical skill and understanding of relevant norms to correctly...

  • Page 41: Cleaning The Machine

    Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Cleaning the machine The machine should be cleaned and kept in perfect hygienic condition at the end of every working day. The following instructions should be carried out when cleaning the machine: - re m o ve any rem a ins of do ugh o r flou r from all m ach ine pa rts especially fro m g rooves, spaces b etw een com pon ents and from aw kw ard co rners;...

  • Page 42: Safety And Food Hygiene Manual

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 Safety and food hygiene manual General remarks The analysis of dangers as described in para 5.2, 5.3, 5.4, 5.5 and 5.7 is based on: 1) an understanding of the normal operating conditions of the machine, spe- cifically those specified in the operations manual;...

  • Page 43: Hazard Zone 2

    Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 The safety micro switch must trigger when the entire perimeter of the accident-prevention guard is a maximum of 75 mm away from the edge of the tank. An aperture at the part of the guard furthest away...
  • Page 44 Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 Photo 3 Technical Assistance Service 0704 Arc. 43-V 0704 Tel. (+39) 0445.595.111 0704...

  • Page 45: Safety Warning Signs

    Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Safety warning signs The machine is provided with (see Photo 3 on page 45) the following danger and warning signs: Danger of hands getting caught up and/or dragged into the machine.

  • Page 46: Noise

    Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 Noise When running empty, the machine: has a general noise level lower than 70 dBA; as measured in places generally occupied by the machine operator par. 3.6, at 1.6 m. height and 1 m. away from the machine, in the direction of max.

  • Page 47: Putting Out Of Service

    (see par. 3.5). Machine demolition - disposal Only high qualified and skilled employees can demolish/dispose the machine. If not available please contact C.M. SOTTORIVA S.p.A. Caution Proceed to the machine demolition distinguishing the parts according to the...
  • Page 48 Rev. 0 VELA 90-130/1-160/1 - Code: 3529.0084.01 dated 19/07/2004 ,QGH[ Assembly and installation ..................... 15 & Cleaning the machine ......................42 Control circuit diagrams ......................40 Danger signals ........................46 Dangers from mechanical parts and residual risks Hazard zone 1 ..........................43 Hazard zone 2 ..........................
  • Page 49 Rev. 0 dated 19/07/2004 VELA 90-130/1-160/1 - Code: 3529.0084.01 Noise ............................. 47 Noise level ..........................47 Operation ..........................18 instructions and precautions ......................13 Operation and installation manual ..................13 Overall dimensions and other features .................. 11 Power circuit diagrams ......................40 Putting out of service ......................

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Vela 90-160/1

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