Summary of Contents for InterTest iShot Weld-i HD 625
- Page 1 Weld- HD 625 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 Released 8-20-21...
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Page 2: Table Of Contents
Pan Tilt Zoom Menu........................19 Set to defaults ..........................19 Weld-I Functions ..........................19 Iris /Filter Control ..........................19 Page 2 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com... - Page 3 Return Evaluation Procedure ......................37 Dip Switch Settings ......................... 40 Main Menu ............................40 Image Menu ............................ 41 Page 3 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21...
- Page 4 Lens Correction ..........................44 SCB300B Firmware Upload Procedure .................... 44 SCB300B AEQ Procedure ....................... 45 NOTES: .............................. 46 Page 4 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21...
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Page 5: Contact Information
Weld-i To view item details for the , use the link provided below Weld-i 625HD Website Link Page 5 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... -
Page 6: Cautions And Warnings
Operational, General Safety Considerations and Precautions Always observe the guidelines and precautions that follow. There are no user-serviceable parts inside the controller. Refer all service to the InterTest Customer Service and Support Group. IMPORTANT: To ensure operator safety, read and understand this manual before using the system. -
Page 7: Disclaimers
Some surfaces may be warm to the touch. Use caution when handling. Disclaimers InterTest Inc. disclaims any responsibility and shall be held harmless for any damages or losses uncured by the user with the use of this product. Including the following: 1. -
Page 8: Copyrights And Rights Of Portrait
We neither assume, nor authorize any other person to assume for us, any other liabilities in connection with the sale of InterTest, Inc. equipment. This warranty does not apply to any equipment that has been subject to accident, negligence, alteration, abuse, unauthorized repair, improper storage, or other misuse. -
Page 9: System Components
Weld-i HD 625 Instruction & Admin Manual that you are using the most up-to-date revision of this document, contact the InterTest Customer Service and Support Group or reference the downloads portal under this product on www.intertest.com. System Components Standard 1. CCU Camera Control Unit, 2. -
Page 10: Controls And Connections
Note: Main & Remote Switch See light control Section Main is used for standard system operation. Remote is used for custom application only. Page 10 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com... -
Page 11: Figure 3 On/Off Controls Light Control
Figure 4 Labeled Front of Camera CCU. Note: See Operation & Menu Top Level Camera Imager Control Unit Section for Menu Tree Structure Page 11 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •... -
Page 12: Camera Controls
Push up to set Arc On to current value. Down to Arc Set Up/Down return to Factory Default Figure 5 Front of Control Unit Weld-I 625HD Functions Page 12 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... -
Page 13: Figure 6 Weld-I Tm 625 Hd Connections
Weld-i HD 625 Instruction & Admin Manual Figure 6 Weld-i 625 HD Connections Figure 7 Connected System Page 13 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... -
Page 14: General Operation
Operation & Menu Top Level Camera Imager Control Unit Figure 8 HD CCU Menu Tree Page 14 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •... -
Page 15: Menu Tree
Auto or Set Set mode allows user to select fixed value. WB Level: 0 to 255 Default: Auto Page 15 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... -
Page 16: Capture Setup
Auto, 1, ½, 1/3, ¼, 1/5, 1/6, Default: Auto Length of time image is exposed in seconds 1/7, 1/8, 1/9, 1/10, 1/15 Page 16 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com... -
Page 17: Utility Menu
UART Comms: Pass/Fail USB communication functioning PCB Temp: xx-xx C typ Temp on PCB I2C Error: 00xx Page 17 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... -
Page 18: Load Presets
Allows setting lens installed and color temp for image correction. LENS TYPE: A, B, C, D, E Color Temp: 2800K, 4500K or 6500K Page 18 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... -
Page 19: Pan Tilt Zoom Menu
To close the iris, push DOWN on the rocker switch labeled ‘Iris’. (Figure 9) Push DOWN in increments to slowly close the iris until the best image is obtained. Page 19 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •... -
Page 20: Weld-I 625Hd
To adjust the focus near/far. Turn the focus adjustment screw using a 5/64” hex key after loosening the camera retention screw. Focus Far, counterclockwise, Focus Near clockwise. Tighten the camera retention screw Figure 10 Focus Adjustment Page 20 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com... -
Page 21: Light Control
Figure 11 Weld-i HD 625 Light Control Light Source (Optional Lighting) Weld-i HD 625 Figure 12 Light Control Page 21 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... -
Page 22: Shutter Control
01 F4 1/1000 03 E8 1/5000 13 88 1/10000 27 10 1/20000 4E 20 Figure 14 Shutter Table Page 22 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... -
Page 23: Arc On/Off
Press the switch UP to set the current shutter value the Arc On Value (Figure 16). Press down to restore to factory default. Page 23 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •... -
Page 24: Qnhd Serial Commands
The address will be either 0x42 for functions handled by the camera, or 0x43 for commands handled by the CCU. The action byte will be either 0x01 for a command or 0x09 for an Page 24 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •... -
Page 25: Communication Pin-Out
42 01 11 01 00 00 01 FF Middle 42 01 11 01 00 00 02 FF Center Page 25 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... - Page 26 0 for positive, 1 for negative. Direct 42 01 17 01 0v 00 qr FF qr: 00 - B4 Page 26 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com...
- Page 27 Pan (Horizontal offset) and Tilt (Vertical offset) Page 27 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com...
- Page 28 Y = +/- 300 This is (1920- 480)/2 qr st: 00 00 - 01 2C v: 1 = negative 0 = potitive Page 28 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com...
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Page 29: Inquiries
Gamma 42 09 06 00 00 00 00 FF 42 09 06 00 00 00 0q FF q = 0-2 Page 29 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •... - Page 30 0 = Positive, 1 = Negative qr st: 720: 00 00 to 00 B4 480: 00 00 to 01 2C Page 30 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •...
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Page 31: Weld-I Tm Hd 625 Rs232 Commands
0 to 60 C 90% non condensing Operational neg 20 to 85 C non condensing Storage without cable Weight Page 31 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... -
Page 32: Camera Cable
1080/30p & 720/60p Output 1 1080/30p, 720/60p, USB 2 Output 2 640x480/120p LED driver output 0-12VDC @ 0.5A Variable Page 32 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... -
Page 33: Controller & Camera Mechanical Specifications
HD 625 Instruction & Admin Manual Controller & Camera Mechanical Specifications Figure 18 CCU Dimensions Figure 19 Camera Dimensions Page 33 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com... -
Page 34: Imager Control Menu Values & Defaults
Weld-i HD 625 Instruction & Admin Manual Imager Control Menu Values & Defaults Page 34 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... - Page 35 Weld-i HD 625 Instruction & Admin Manual Page 35 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21...
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Page 36: Table Of Figures
• Ensure all menu settings are as desired and correct for equipment in use. • Restart - disconnect power supply and reconnect power supply Page 36 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •... -
Page 37: Returns For Repair Or Service
RMA number Return Evaluation Procedure Once a return is received by InterTest, Inc. it will be evaluated. The fee for any repair evaluation not sent in under warranty is $55 (USD credited against cost of repair). This cost is in addition to any other charges required. - Page 38 InterTest, Inc. 303 State Route 94 Columbia, NJ 07832 1-800-535-3626 +1 908 496 8008 Email: service@intertest.com Internet: http://www.intertest.com Page 38 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21...
- Page 39 HT SILICONE RUBBER TUBING 1/16" ID 1/8" (By the foot) EM1119612 WELD-I-625 MOUNT BRACKET(Non LED) EM65028 ALLEN KEY LONG 5/64" EM65025 ALLEN KEY LONG .035" Page 39 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21...
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Page 40: Dip Switch Settings
This section of the manual is intended for high level users that take responsibility for use at an OEM level. Settings, programming, and remote communication through RS 232 allow expanded use. Caution: users at this level are beyond warranty coverage. Contact InterTest tech support, for further details. -
Page 41: Image Menu
Control ID provided for commands that go to the ISP First version is the first version that that particular line's description is valid for Page 41 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •... -
Page 42: Utility Menu
Return to Utility Bold-Italics means item is a submenu Control ID provided for commands that go to the ISP Page 42 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com... -
Page 43: Diagnostics
Control ID provided for commands that go to the ISP Yellow highlighted cells denote controls that are new in this version. Page 43 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •... -
Page 44: Reset To Defaults
(Pv1.02+) • 2. Set DIP7 to OFF for the Old 914 SerDes or to ON for the New 954 SerDes Page 44 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •... -
Page 45: Scb300B Aeq Procedure
5. You can turn off AEQ mode by flipping DIP6 to the Off position. The main menu will return. Page 45 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com •... -
Page 46: Notes
Weld-i HD 625 Instruction & Admin Manual NOTES: Page 46 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21... - Page 47 Weld-i HD 625 Instruction & Admin Manual NOTES cont... Page 47 of 47 InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 +1 (908) 496-8008 • service@intertest.com • www.intertest.com Released 8-20-21...
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