Summary of Contents for WARPP KT-2
- Page 1 USER’S MANUAL FOR TANK ROTATOR WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...
- Page 2 Caution: Before attempting to connect the equipment to any Power source, read instructions carefully. In case any defect or deficiency, contact “WARPP ENGINEERS PVT.LTD.” or its authorized Agent. Make sure to quote model number and serial number of the equipment in all correspondence.
- Page 3 PARAMETER AND ITS OPERATIONAL MEANING HOW TO OPERATE THE MACHINE 10. Do’s & Don’ts 11. WIRING DIAGRAM 12. MAINTENANCE 13. SPARE PART LIST WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...
- Page 4 Do not touch both the output terminals with bare hand as it may lead to electric shock Always use proper hand gloves and other safety equipment while operating the machine WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...
- Page 5 Proper care shall be taken while shifting or relocating the machines. Use lifting hooks / mechanism provided on the machine WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...
- Page 6 WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...
- Page 7 Self-Centered Rotators will have a lead screw and a hand wheel .the distance between the two rollers can be adjusted by turning the hand wheel provided on drive/idler unit. WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734...
- Page 8 8) Use cables with proper cross section based on the input power requirement of the machine (Please refer to technical specification page for input power of the machine) WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...
- Page 9 3) Distance from electrical supply point First calculate the current the machine will draw based on the input KVA given (refer to technical specification page for this) WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734...
- Page 10 From the above for a three-phase machine of 5 KVA you would need 7/6=1.16 Sq mm cable. (You can choose 1.5 sq mm core cable for each phase) WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734...
- Page 11 Table given is just for reference and the actual result may vary depending on the quality of conductor Multiple cables can be used where every single cable of that capacity is not available WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...
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Page 12: Technical Specification
WHEEL SPEED - 0.8 TO 0.16 MTRS/MIN INPUT POWER- 3 PHASE 380-440 VOLT 50 HZ SUPPLY WHEEL MATERIAL - RUBBER/POLYURATHANE +C.I. STEEL WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in... -
Page 13: Working Principle
Both wheel brackets are motorized. IDLER UNIT MOTOR & GEARBOX BASE FRAME WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in... - Page 14 GEARBOX WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...
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Page 15: Installation
& the lifting crane should be 60̊ . (as shown in figure) WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734... - Page 16 The distance between the wheel bracket on both the drive and idler unit depends on the diameter of the vessel. the included angle should be between 45̊ to 60̊ . WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734...
- Page 17 Increased inclusive angle also demands more torque, and therefore more power is required to rotate the vessel. WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734...
- Page 18 7.CONTROLS REMOTE DISPLAY W/SPEED EMERGENCY SWITCH REVERSE /FOWARD SWITCH (SPRING LOADED) REVERSE/ FORWARD SPEED WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...
- Page 19 Set the speed of job with the help of speed knob provided on remote box. Start the welding process Start the Rotator. WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...
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Page 20: Do's And Don'ts
each other than the vessel can creep lengthways and even fall off the Rotators. This can cause wear and damage to the WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in... - Page 21 Please refer following diagram for better understanding. Do’s - Both the drive unit and idler unit should be placed on flat surface for better performance. WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734...
- Page 22 Do’s - Both the drive unit and idler unit wheel bracket should be bolted on same holes on chassis. (As shown in below fig) WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734...
- Page 23 WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...
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Page 24: Wiring Diagram
11. WIRING DIAGRAM WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in... -
Page 25: Maintenance
To continue the longevity of the equipment, all efforts should be made to keep the Rotators clean and free from dirt or waste from welding process. WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734... - Page 26 Check the emergency stops and also correct functioning of the panel If there is any excessive damage then the parts should be removed and replaced with new. WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...
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Page 27: Spare Part List
SA00091 SA00116 SA00124 Assembly Main Shaft for Drive SA00145 SA00145 SA00078 SA0007 SA0012 SA00120 Unit SP03325 SP00001 SP00090 SP03327 SP03328 SP03329 Motor WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in... - Page 28 Potentiometer-10K Ohn,10 Turn (3590S-2-103L) SP01103 Digital Panel Meter Current SP01285 Emergency Stop SP02598 No Element for Push Button-10A SP02591 Nc Element for Push Button-10A WARPP ENGINEERS PVT LTD 36/15,UNIQUE INDL ESTATE ,DHUMAL NAGAR ,WALIV PHATA ,VASAI(EAST) C NO -8080808734 EMAIL - service@warpp.co.in...