Table of Contents
Related Manuals for 3B6 SLIM
Summary of Contents for 3B6 SLIM
- Page 1 SLIM Load Moment Indicator Operator Manual S TO P 43.5 AC T Index 10.2 34.1 Enter Rev 11 02-07-18 Software TXW003OPE 7055 Morning Dove Way, Roscoe, IL 61073 Phone 815.270.0088 www.controlsystemsw.com : waynem@controlsystemsw.com...
- Page 2 Operator Manual Introduction WARNING The SLIM system is an LMI, with Range limiting features. The system should be checked for the shutoff functions prior to programming the Operating mode and confirming by trying to move the boom functions to ensure the shutoff is disabled.
- Page 3 Any operation beyond rated capacity or the improper use of the product or the substitution upon it of parts not approved by the manufacturer shall void this warranty. This warranty covers only the products of 3B6. The products of other manufacturers are covered only by such warranties as made by their manufacturers.
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Page 4: Table Of Contents
Operator Manual Table of Contents System Layout Page 5 System Components Page 6 SLIM Display Page 7-8 System Start-up Page 9 -11 Range Limiting feature (Slewing range limits) Page 12 Virtual Wall (ISAAC) Page 13-14 Contrast adjustment Page 15 Language/Unit of measurement... -
Page 5: System Layout
CV4x0.50sch 2' (0.61m) (pot supplied length) 2' (0.61m) 80.SL.HC0360.01/ T106274 PISTON Ref. Quantity Description 3B6 Part No./ Terex part No. CV4x0.50sch 6' (1.8m) SWIVEL PLATE A2BN2SP1 / T106332 MAIN UNIT SLIM 43.31.2100A0.01T / T104434 21 pole male connector socket HDP24-18-21PN... -
Page 6: System Components
A2B Switch ACMCP Cable Reel Proximity switch Located on swing Cable Sheave Guide drive cover A2B Switch CWT SLIM Display Mounted on outrigger swing Pressure Sensors Slew potentiometer Piston side located on top of the cylinder Located inside center Rod side located inside turret area... - Page 7 Operator Manual SLIM Display Data S TO P 32.0 43.5 10.1 AC T Index 34.0 Enter 4 Set-up keys LCD bar showing the actual load in percentage to the maximum capacity load in that working condition. Green reference: Normal operating area 0-90% capacity.
- Page 8 Operator Manual SLIM Display Data S TO P 32.0 43.5 AC T Index 10.1 34.0 Enter ACTUAL LOAD LIFTED: ACT Graphic Symbol : Indicates Actual load suspended, value x 1000 in lbs or kgs MAXIMUM CAPACITY LOAD: MAX Symbol; Indicates Maximum allowed load...
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Page 9: System Start-Up
The SLIM is equipped with multiple pushbutton functions and display pages to indicate the crane condition information such as, LMI and Auto Diagnostics. The SLIM display will automatically power up once the machine is started. The unit will indicate the software version, date, crane model number and perform a self test. - Page 10 Operator Manual System Start Up The display will change to the normal operating screen (if no faults or conditions are present.) The system will be in an active mode (working). All machine geometry should be indicated. The system is fully operational. S TO P 43.5 AC T...
- Page 11 Operator Manual Operating Modes S TO P AC T Index Enter Program number and Description Main Boom Jib 30 ft 0 degree Jib 30 ft 15 degree Jib 30 ft 30 degree Jib 47 ft 0 degree Jib 47 ft 15 degree Jib 47 ft 30 degree Rigging &...
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Page 12: Range Limiting Feature (Slewing Range Limits)
Operator Manual Range Limiting feature limit The system is equipped with a preset range limiting feature, which will stop the crane rotation to avoid contact with the outriggers. The lowest angle is 10 degrees, which will stop the rotation in the contact direction, but allow the machine to swing back in the opposite direction unless the angle is increased to enable the rotation to continue in that direction. -
Page 13: Virtual Wall (Isaac)
Operator Manual Virtual wall feature (ISAAC) (Activate) The system is equipped with a virtual wall feature ,which allows the operator to set the angle, radius or height limits. This is performed by putting the boom in that position and then selecting the function and confirming. These features are audible and visual warning only. - Page 14 Operator Manual Virtual wall feature (ISSAC) (Deactivate) If the UP or DOWN arrow pushbutton is pressed and released again the display will indicate; 81 Angle Reset : Resets the value to a default value to deactivate the feature, press and release the UP arrow pushbutton the display indicates;...
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Page 15: Contrast Adjustment
Operator Manual Contrast adjustment To adjust the contrast from the LMI page, press and release the DOWN/MINUS pushbutton the display will indicate; Display Auto Contrast The displayed will automatically start to change the contrast adjustment values on the display they will increase and decrease the contrast. Once the desired contrast is reached press and release the ENTER pushbutton to confirm this setting. -
Page 16: Warning Codes
Operator Manual WARNING CODES WARNING 5 Exceeded single line pull of wire rope Increase reeving Rope overload Reduce weight WARNING 6 Suspended load when changing Lower load to ground to change program program Exceeded load program change WARNING 7 Rigging & Travel mode selected Rigging &... -
Page 17: Alarm Messages
Operator Manual Alarm/Fault codes MESSAGE CAUSE SOLUTION ALARM 1 Internal memory fault Cycle system power, if continued Memory Data Contact Service Fault Check Wiring from cable reel to ALARM 2 Potentiometer inside Reel is faulty. Possible lack of continuity in wires Angle sensor 1 Display Unit ... - Page 18 Faulty display Check wiring of display Internal WDO and harness fault ALARM 41 Internal fault SLIM display Cycle power on SLIM display CRC Error Call Service EPROM SW ALARM 42 Internal fault SLIM display Cycle power on SLIM display CRC Error in...
- Page 19 Operator Manual Alarm/Fault codes ALARM 60 Approaching A2B condition Lower hook block. A2B condition Check A2B switch cable ALARM 61 Exceeded 110% SWL Reduce SWL Overload SWL 110% ALARM 62 Exceeded 115% SWL Reduce SWL Overload SWL 115% ALARM 63 Exceeded 120% SWL Reduce SWL Overload SWL...
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Page 20: System Diagnostics
Operator Manual AUTO DIAGNOSTIC Geometrical data Starting from the LMI screen, press and release the ENTER pushbutton. The display will change to P100 W 5.0 M 5.0 A 60 L20.3 R15.1 All pages are displayed for 30 seconds; after which, it returns to the normal working condition page. - Page 21 Operator Manual AUTO DIAGNOSTIC Hydraulic data P100 L: 50 H: 40 The displayed parameters are as follows: Upper row: • P : Main cylinder differential pressure in Bar; • L : Main cylinder piston side pressure in Bar; • H : Main cylinder rod side pressure in Bar; Lower row: •...
- Page 22 Operator Manual AUTO DIAGNOSTIC Angle and Length Data A 45.1 45.0 L 15 15.2 A 45.1 45.0 L 15 15.2 The displayed parameters are as follows: Upper row: • A : Angle1 value ; • Angle 2 (N/A) • Difference between angle1 value and angle2 value; Lower row: •...
- Page 23 Operator Manual AUTO DIAGNOSTIC Analog Sensor Signals 4 XXXX 5 XXXX 6 XXXX 7 XXXX The displayed parameters are as follows: • 4 XXXX : Main cylinder piston side pressure value in Bits; between 0 and 1023 (*) • 5 XXXX : Main cylinder rod side pressure value in Bits; between 0 and 1023 (*) •...
- Page 24 Operator Manual AUTO DIAGNOSTIC External Digital Input Signals I 01234567 8 90123 -------- * -----1 Digital Inputs (I) The upper row indicates the Input number, while the lower row indicates its status. The symbol “*” means active Input, the symbol “-” means non active Input . •...
- Page 25 Operator Manual AUTO DIAGNOSTIC Digital Output Signals O 0 1 2 3 4 567890123 * * * * * ---------1 Digital Outputs (O) The upper row indicates the Output number, while the lower row indicates its status. The symbol “*” means active Output, the symbol “-” means non active Output . 0:LMI SHUT-OFF: “*”...
- Page 26 Operator Manual AUTO DIAGNOSTIC Rotation sensor R1 181.8 R2 183.4 P010 The displayed parameters are as follows: • R1 : Channel 1 or A of rotation pot values between 0 to 360 degrees • R2 : Channel 2 or B of rotation pot values between 0 to 360 degrees...
- Page 27 Operator Manual AUTO DIAGNOSTIC Status Master To check the status of Flag, Temporary Variable, Inputs, Outputs, System Variables, parameters and variables. Status Master O;OFF Press and release the INDEX pushbutton to activate. The display will indicate and asterisk above the M: O:ON If you select the 1st column, “M”...
- Page 28 Operator Manual AUTO DIAGNOSTIC Status Master O:ON The 2nd column represents the index of the selected variable. With the button “+” increase the index With the button “-“ decrease the The text “ON” or “OFF” is used only for the following types: M, I, and O ON means that the value of the selected item is 1, OFF means that the value is 0.
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Page 29: Wiring Diagram
Operator Manual Wiring Diagram SLIM Rev 6 9-29-10 43.31.2100A0.01 - SLIM 14 13 12 11 10 Rotation Sensor Supply Verification Purple wire from J4 Gray Yellow Green Green WIRE COLOR SIGNAL POT. BROWN Yellow GREEN WHITE AGND WIRE COLOR SIGNAL... - Page 30 Operator Manual Wiring Diagram New as of 8-2011 AMP Superseal 1.5 series connectors 282087-X used on both pressure sensor cable ends Green White 5 AI 1 Black Grey 8 AGND AGND SIDE CV4 x 0.50sch L = 2' (0.61m) Green Purple 13 AI 0 Black...
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