WBT SUMO UNI LIFT User And Safety Manual

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SUMO UNI LIFT USER AND

SAFETY MANUAL

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Summary of Contents for WBT SUMO UNI LIFT

Page 1 SUMO UNI LIFT USER AND SAFETY MANUAL...
Page 2: Table Of Contents
Contents Contents Key features of the Uni Lift Machine Overview drawings Machine dimensions and weight Uni Lift Safety Recommended Precautions Uni Lift Safety labels for operation and PPE Uni Lift Operating Instructions Battery Charger manual Daily and Monthly checks Exploded view and parts list Hydraulic system Hydraulic power pack Hydraulic schematic...
Page 3 Key Features of the Sumo Uni Lift System 1- Very heavy duty construction with low centre of gravity giving incredible stability 2- High quality castors allow the machine to be easily manoeuvred into position even on rough terrain. 3- Independent lift and tip functions allow the operator to select the exact tip height required to suit the skip or bin.
Page 4: Overview Drawings
Overview Drawings...
Page 5: Machine Dimensions And Weight
Machine Dimensions And Weight Machine Weight: 200KG...
Page 6: Uni Lift Safety
Uni Lift Safety The Sumo Uni Lift has been designed with user safety as priority, without reducing its capability or ease of use. We recommend that a comprehensive hazard and risk assessment is carried out prior to the Uni Lift being used for the first time.
Page 7 Reccomended Precautions -Only trained and authorised operators should be permitted to use the machine -Operators must read and obey the instructions displayed on the machine -Never operate machine on uneven ground or a ramp -Never operate machine on the edge of a raised dock or platform -Never operate machine with any covers or gaurds removed -Anyone other than the operator must keep 2 meters clear of the machine whilst it is in operation...
Page 8: Uni Lift Safety Labels For Operation And Ppe
Uni Lift Safety Labels For Operation And PPE All Safety stickers are clearly mounted on the machine in clear view. Please ensure the correct PPE is being used before operating the machine.
Page 9 Operating Instructions Before Operation 1- This machine should only be operated by authorised personnel 2- Ensure the machine is on stable and level ground 3- Ensure there are no overhead obstructions 4- Ensure both foot brakes have been applied 5- Ensure that all personnel other than the operator are well clear of the machine 6- Ensure the tip cradle is fully lowered To empty bins / containers 1- Once the machine is in position lift the foot oparated arm release and...
Page 10 On Light Battery Strenght Indicator Raise Central Button Lower 3- Press the centre button 3 times to energise the electrical system 4- Press the raise button until the bin is at the height required 5- Press the raise and centre buttons simultaneously to activate the tip function 6- Once the bin / container is empty press the lower button until the bin is on the ground...
Page 11: Battery Charger Manual
Battery Charger Manual...
Page 17 Sumo Unit-Lift inspection schedule Daily Checks 1- Visually check that there is no damage to the base frame, telescopic mast and tipping cradle 2- Check the condition of the castors and ensure foot brakes are working 3- Check battery is fully charged 4- Check hydraulic hoses and connectors for any leaks Monthly Checks 1- Check battery and battery charger and cables and connections to ensure they...
Page 18: Exploded View And Parts List
Exploded View And Parts List...
Page 19: Hydraulic System
Hydraulic System •The power pack consists of a 0.8KW 12vDC motor close coupled to a 0.8cc gear pump with a 2L oil tank, the control valves are integrated into the power pack manifold. See attached drawing on page 19 •The hydraulic valves consist of 3 solenoid directional controls, 2 independent relief valves and 2 pressure compensated flow controls.
Page 20: Hydraulic Power Pack
Hydraulic Power Pack...
Page 21 Hydraulic Power Pack Certificate of Conformity...
Page 22: Hydraulic Schematic
Hydraulic Schematic Operating Flow: 2Lpm Working Pressure: 120Bar...
Page 23: Hydraulic Cylinders
Hydraulic Cylinders Main Mast Cylinder Cradle Tip Cylinder...
Page 24: Electronic Control
Electronic Control...
Page 26: Wiring Loom
Wiring Loom...
Page 27 Transportation and Storage Moving The Uni Lift should always to kept in its upright position and it should rest on all 4 castors, the 2 front castors are fixed the 2 rear castors are swivel with foot brakes for ease of operation. The Uni Lift is moved by pushing and pulling the control arm and steering achieved via the swivel castors.
Page 28 BD21 4BZ Description of Product Sumo Uni Lift Function, Model, Type, Serial Number Function: bin Tipper Model: Sumo Uni Lift Type: Serial Number: Standards Used EN ISO 4413 2010, EN ISO 12100 2010, EN ISO 13849-1 2006, EN 61000-6-4 2007,...