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Summary of Contents for Novatron Xsite EASY 100022
- Page 1 XSITE EASY INSTALLATION MANUAL Ver. 1.01 / 4 Feb 2015...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1 INTRODUCTION 1.1 Safety instructions........................3 1.2 Product overview........................6 1.3 Handling of the system......................8 1.4 Transportation and storage....................8 1.5 Support and maintenance......................8 2 INSTALLATION OF COMPONENTS 2.1 Components inside the cabin....................9 2.2 Inclination sensors and laser receiver..................10 2.2.1 Tilt bucket sensor...................... -
Page 3: Introduction
Novatron Oy Myllyhaantie 6 E 33960 Pirkkala, Finland Tel: +358 (0)3-357 26 00 E-mail: sales@novatron.fi, service@novatron.fi, techsupport@novatron.fi Web: www.novatron.fi Conformity to EU directives (European Union) This product is in conformity with EMC (2004/108/EC), RoHS (2002/95/EC), and WEEE (2002/96/EC) directives. This product may not be disposed of together with unsorted household waste - it must be properly recycled according to local regulations. - Page 4 Instruction manual This instruction manual contains basic information to be considered when using and maintaining the product. Observing all security instructions and guidelines given here is indispensable for secure operation. This instruction manual must therefore be read and applied, without fail, by any person assigned with working processes to do with the machine, such as operation, fault finding and maintenance.
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Page 5: Safety Instructions
1.1 Safety instructions This section outlines all important safety matters concerning the optimal safety of personnel as well as failure-free operation. These instructions shall enable users to recognize potential risks of use and, as far as possible, prevent them in advance. Every user has to understand and observe these instructions. - Page 6 Particularly applicable: The foreman must make sure he is aware of the current operational safety regulations and, in a risk assessment, be able to detect additional risks caused by the special working conditions at the usage site of the product. These risks must be compiled in the form of written instructions, which must then be kept near to the product and permanently be available for the persons working with it The foreman must clearly define the responsibilities of the personnel with regard to the...
- Page 7 Risk of injury caused by malfunction Uncontrolled machine actions caused by the malfunction of a system component can lead to severe personal injuries or cause material damage within the machine’s working range. Ensure that the machine is operated, controlled and inspected by a qualified and experienced operator, who is capable of carrying out emergency measures, such as an emergency stop.
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Page 8: Product Overview
Proceeding in case of danger and accidents Preventive measures Always be prepared for possible accidents or fire Keep first-aid equipment (ambulance box, blankets etc.) within reach Familiarize all personnel with accident notification and first-aid equipment as well as procedures for alerting the emergency services ... - Page 9 Figure 1. System diagram XSITE EASY | Installation manual | Page 7 of 34...
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Page 10: Handling Of The System
1.3 Handling of the system The display is not completely waterproof. If the display or other components are taken away from the construction machine, a carrying case should be used. Make sure that the components are clean and dry before placing them in the carrying case. Also make sure that the carrying case is clean and dry. -
Page 11: Installation Of Components
2 INSTALLATION OF COMPONENTS The chapters below provide information about installation of the components 2.1 Components inside the cabin When mounting the displays, notice the following precautions: Display should be mounted so that it is easily reachable by the operator. ... -
Page 12: Inclination Sensors And Laser Receiver
Figure 3. Sensor IDs It is possible to change the sensor ID with a PC software provided by Novatron. For example if replacing a broken sensor with a new one, the ID of the new sensor must be the same as the ID of the broken sensor. - Page 13 There are three measurement axes in the sensor (Figure 4). Figure 4. Measurement axes Sensors can be mounted to several different positions (Figure 5). Not all mounting orientations are possible for all sensors. See chapters 2.2.1 - 2.2.5 for details. XSITE EASY | Installation manual | Page 11 of 34...
- Page 14 Figure 5. Mounting orientations (arrow points forward) XSITE EASY | Installation manual | Page 12 of 34...
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Page 15: Tilt Bucket Sensor
2.2.1 Tilt bucket sensor Movements of the bucket and bucket accessories have to be checked before installing the sensor or sensor cables. Movements of the cable have to be checked after the installation. The moving part of the cable has to be covered by a shield. Shielded cable from the bucket sensor has to be connected with one or more fasteners. - Page 16 Figure 6. Alignment of the tilt bucket sensor Figure 7. Tilt bucket sensor on the tilting part of the tilt rotator, inside the cover plate (mounting orientation D2). Mounting place depends on the manufacturer of the tilt rotator. In this example the sensor is mounted upside down.
- Page 17 Figure 8. Tilt bucket sensor on a tilting quick coupler (mounting orientation B4) Figure 9. Tilt bucket sensor on a tilting bucket (mounting orientation B4) XSITE EASY | Installation manual | Page 15 of 34...
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Page 18: Bucket Sensor
2.2.2 Bucket sensor Movements of the bucket and bucket accessories have to be checked before installing the sensor or sensor cables. Movements of the cable have to be checked after the installation. The moving part of the cable has to be covered by a shield. Shielded cable from the bucket sensor has to be connected with one or more fasteners. -
Page 19: Laser Receiver
Figure 11. Installation on the inner or outer surface of the linkage (mounting orientation A1) 2.2.3 Laser receiver Laser receiver is mounted connectors pointing downwards on the left side of the stick aligned exactly with the line between the stick pin and the bucket pin (Figure 12). Laser receiver should be mounted in a sheltered place if possible. -
Page 20: Stick, Main Boom, And Extra Boom Sensors
2.2.4 Stick, main boom, and extra boom sensors Possible mounting orientations for the stick, main boom, and extra boom sensors are A1: left side, measurement axis A pointing to the bucket (Figure 13) • C1: right side, measurement axis A pointing to the bucket •... -
Page 21: Frame Sensor
2.2.5 Frame sensor Possible mounting orientations for the frame sensor are A1: left side, measurement axis A pointing to the bucket • B1: on the top, measurement axis A pointing to the bucket (Figure 15) • C1: right side, measurement axis A pointing to the bucket •... -
Page 22: Power Cord
2.3.1 Power cord Xsite Easy system requires 24 VDC input voltage. Power supply should be able to provide 1 A at 24 V. Install 12 V to 24 V converter to machines with 12 V battery. Remove the fuse from the fuse holder before installing the power cord. The fuse will be put back after all components and cables have been installed. -
Page 23: Installation Data
3 INSTALLATION DATA Lengths must be measured precisely with 1 mm accuracy unless otherwise stated. Measure the lengths and write them down. Machine coordinates (X, Y, Z) are explained in Figure 18. Figure 18. X, Y and Z coordinates of the machine 3.1 Bucket lengths Measure bucket length from the centre point of the lowest stick pin to the bucket tip (Figure 19). -
Page 24: Linkage Lengths
3.2 Linkage lengths Linkage lengths are measured if the bucket sensor has been mounted on the linkage (Figure 20). Linkage parameters are measured from the centre points of the pins. Figure 20. Linkage lengths 3.3 Laser receiver lengths Measure X offset, Y offset and Z offset. X offset is measured from the centre line of the laser receiver to the centre line of the stick. -
Page 25: Boom Lengths
Figure 21: Laser receiver lengths, laser receiver is mounted on the left side of the stick 3.4 Boom lengths Measure stick and main boom lengths (Figure 22). Measure extra boom length, if the boom consists of 2 parts. Extra boom is the part that is closer to the cabin. Lengths are measured from the centre points of the pins. -
Page 26: Rotation Centre Point Offsets
3.5 Rotation centre point offsets Measure X offset and Y offset (Figure 23). Lengths are measured from the boom pin to the rotating centre point of the machine. Before measuring, make sure that you have identified the rotating centre point of the machine. -
Page 27: Frame Sensor Calibration
To complete the calibration, at least the following tasks should be done in “Installation settings”: Frame sensor calibration Boom calibrations Bucket mount calibration 4.1 Frame sensor calibration Go to “Installation settings” → “Frame”. Wizard guides you through the following steps 1. - Page 28 7. Measure calibration height (Figure 27). Height is easiest to measure by using a point laser. Insert the laser on the same level with the lower pin of the stick and measure vertical distance from the upper pin of the stick to the laser beam. 8.
- Page 29 Figure 25. Stick horizontally Figure 26. Stick vertically XSITE EASY | Installation manual | Page 27 of 34...
- Page 30 Figure 27. Calibration angle Figure 28. Calibration height XSITE EASY | Installation manual | Page 28 of 34...
- Page 31 Figure 29. Calibration distance XSITE EASY | Installation manual | Page 29 of 34...
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Page 32: Main Boom Sensor Calibration
4.3 Main boom sensor calibration When calibrating a machine that has an extra boom, extra boom sensor has to be calibrated before main boom sensor. When performing the boom calibration, every step has to be done accurately. Make sure that the steps are done in the correct order. -
Page 33: Extra Boom Sensor Calibration
4.4 Extra boom sensor calibration When calibrating a machine that has an extra boom the sensor of the extra boom has to be calibrated before main boom sensor. Calibration of the extra boom sensor is done in the same way as calibration of the main boom sensor. -
Page 34: Quick Coupler
4.6.1 Quick coupler Go to “Installation settings” → “Bucket sensor” → “Calibration”. 1. Slew machine roll to near zero. If roll value is too big, text “Turn!” is shown on the screen. 2. Turn the bucket down. Press the “0.0” button to calibrate. NOTE! When step 2 has been completed, text “Done”... - Page 35 XSITE EASY | Installation manual | Page 33 of 34...
- Page 36 XSITE EASY | Installation manual | Page 34 of 34...
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