DOGA BMT Series Instruction Manual
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DOGA BMT Series Instruction Manual

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Instruction manual
WIRELESS DC TOOL
Transducerized BMT series
EN
60425-05/21
www.dogassembly.com

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Summary of Contents for DOGA BMT Series

  • Page 1 Instruction manual WIRELESS DC TOOL Transducerized BMT series 60425-05/21 www.dogassembly.com...

  • Page 3: Table Of Contents

    5.2 Wi-Fi connection to ParaMon-Pro X..........................19 5.3 Wi-Fi connection to PC via AP............................19 6. FASTENING PARAMETERS FOR PRESET......................20 7. SCREWDRIVER SETUP with ParaMonAirT & Web server................21 7.1 Connection..................................21 7.2 Features comparaison..............................21 7.3 ParaMonAirT..................................21 Manual transducerized BMT series DOC.60425-05/21...
  • Page 4 12.3 Electrical safety................................48 12.4 Personnal safety................................49 12.5 Tool use and care................................49 12.6 Service..................................... 49 12.7 Contra-indications................................50 13. STANDARDS.................................51 13.1 Manufacturer details..............................51 13.2 Markings..................................51 13.3 Transport and storage..............................51 13.3.1 Transport....................................51 13.3.2 Storage...................................... 51 Manual transducerized BMT series DOC.60425-05/21...
  • Page 5 13.4 WEEE recycling and end of service life........................52 13.4.1 Collection and recycling scheme............................52 13.4.2 Collection points..................................52 14. APPENDICES................................53 14.1 EC Declaration of Conformity............................53 14.2 Parameter details and factory settings........................53 Manual transducerized BMT series DOC.60425-05/21...

  • Page 6: Symbols

    This warning statement indicates a low risk that may lead to minor or moderate injuries if not avoided. Wear personal protection equipment This symbol indicates the need to wear protective gloves. Warning This warning statement indicates a moderate risk that may lead to severe or fatal injuries if not avoided. Manual transducerized BMT series DOC.60425-05/21...

  • Page 7: Information

    If this is the case, when ordering a replacement or spare parts, please indicate the tool item code and serial number written on shipping note, or contact DOGA at +33 1 30 66 41 41 indicating the approximate delivery date.

  • Page 8: Main Features

    Modbus protocol USB, Wi-Fi (2,4 GHz & 5 GHz) 1.6 System layout 1.6.1 Connection to PC WiFi WiFi (Setting & data back-up) (Setting & data back-up) 1.6.2 Connection to ParaMon-Pro X for Multiple tool management Manual transducerized BMT series DOC.60425-05/21...

  • Page 9: Bmt Specifications

    SQ 3/8" or Hex 1/4" BMTH3224 4 ~ 24 50-310 SQ 3/8" BMTH3236 5 ~ 32 50-200 SQ 3/8" or SQ 1/2" BMTH3245 6 ~ 40 50-160 50-115 SQ 3/8" or SQ 1/2" BMTH3264 8 ~ 50 Manual transducerized BMT series DOC.60425-05/21...

  • Page 10: Auto Speed By Torque Setting

    Safe speed not exceeding over torque by rotation inertia under the testing conditions described on the chart M3 rundown 1800 1250 Hard joint 200Hz 1031 1133 (N.m) (N.m) BMT3204 BMT3206 (N.m) (N.m) 1 1 . BMT3211 BMT3216 (N.m) (N.m) BMT3224 BMT3236 Manual transducerized BMT series DOC.60425-05/21...
  • Page 11 (N.m) (N.m) BMT3245 BMT3264 Manual transducerized BMT series DOC.60425-05/21...

  • Page 12: Screwdriver Dimension And Layout

    2.4 Screwdriver dimension and layout 2.4.1 Tool dimension 2.4.2 Layout Manual transducerized BMT series DOC.60425-05/21...

  • Page 13: Bmt Tool With Built-In Scanner

    Modbus last tightening datas (registers 3200 to Traceability 3229) Change preset automatically by ParaMonAirT, ParaMon-Pro X can set barcode list. barcode Judged start /end character can be set for each save barcode Max number of barcode saved Manual transducerized BMT series DOC.60425-05/21...

  • Page 14: Battery & Charger Specifications

    Do not dispose of battery into household waste, fire or water. Batteries should be collected, recycled or disposed of an environmentally-friendly manner. Call the authorized warranty centers for places to dispose of damaged or inoperable batteries. Manual transducerized BMT series DOC.60425-05/21...

  • Page 15: Battery Charger

    ~ 53 minutes Safety class Class II Weight 0,6 kg 3.2.2 LED display Battery inlet - LED display Press firmly AC power LED display information Green(blink) Ready Charging Green Complete Red(blink) Battery overheat Charging Not Yellow(blink) possible Manual transducerized BMT series DOC.60425-05/21...

  • Page 16: Charger Safety Rules

    Only indoor use : do not expose charger to rain, or wet conditions. Do not operate charger if it has been damaged in any way.   Do not disassemble, take it to a qualified service center for repair. Manual transducerized BMT series DOC.60425-05/21...

  • Page 17: Operation

    Display enable preset can be set in controller settings – to allow only presets which can be used Function Description MODE Mode change from Operation to Setting DISP Display to show the network information DOWN Select Preset # down Select Preset # up Manual transducerized BMT series DOC.60425-05/21...

  • Page 18: Power Information & Setting Mode

    Digit to change from right Digit to change from right Function Description Set the torque or speed and change mode to operation SHIFT Shift the digits from right to left DOWN Decrease number Increase number Manual transducerized BMT series DOC.60425-05/21...

  • Page 19: Count Cancel (Last Count)

    The last Fastening OK count can be canceled by pressing “ -1 “ count cancel key. From operation menu press key F1[MODE] then press key F4[-1] Function Description Confirm count cancel (-1) No use No use Return back to operation Manual transducerized BMT series DOC.60425-05/21...

  • Page 20: Network Information Display

    Screwdriver firmware version Ver : 0.70.2 S/N : 2102190016 - 21(year)02(Month)19(BMT code)0016(serial) Model : Screwdriver model TS : torque tranducer digital value All networking setting are available on PC software ParaMonAirT connected by USB port. Manual transducerized BMT series DOC.60425-05/21...

  • Page 21: Connections Overview

    5.3 Wi-Fi connection to PC via AP Wi-Fi Wi-Fi PC (Network client) Tool (Network server)  Parameter setting, data monitoring on PC with ParMonAirT or custom software  Protocols are open for programing the custom software Manual transducerized BMT series DOC.60425-05/21...

  • Page 22: Fastening Parameters For Preset

    - Min / Max torque - Speed & angle - Angle start from Thread Tapping 3. Engaging torque detection - Speed, torque, angle, time aging - Angle start from eng 4. Angle after torque-up - Speed, angle, direction Manual transducerized BMT series DOC.60425-05/21...

  • Page 23: Screwdriver Setup With Paramonairt & Web Server

     Parameter load   Barcode setup for preset # selection  Torque transducer adjustment  7.3 ParaMonAirT Please download the latest version from our Web site www.doga.fr and refer to dedicated ParaMonAirT instruction manual.. Manual transducerized BMT series DOC.60425-05/21...

  • Page 24: Bmt Web Serveur

    Check the IP* address of the BMT tool and type it in URL bar of web browser on your PC. ID : BMTtool Password : 0 ID : BMTtool Mot de passe : 0 8.2 Parameter - Fastening setting Preset selection Manual transducerized BMT series DOC.60425-05/21...
  • Page 25 In AC/TM : Point to control angle Speed Unit Range Initial Tool range Auto Description Target speed : Speed is changed by torque setting automatically. To change manually, Auto Speed must be Disabled in Controller menu Manual transducerized BMT series DOC.60425-05/21...
  • Page 26 In AC/TM : to be set with same torque value as Snug torque,in % of Max torque Torque rising time Unit Range Initial msec 50 ~ 200 Description Time setting from seating point to the target Manual transducerized BMT series DOC.60425-05/21...

  • Page 27: Parameter - Advanced Functions

    Individual torque tuning on each preset, saved in the controller The torque output can be adjusted in the selected preset ONLY, it does not influence other presets. 8.3 Parameter - Advanced functions There are 4 Advanced Function settings to customize the screw fastening process. Manual transducerized BMT series DOC.60425-05/21...

  • Page 28: Free Reverse Rotation Before Fastening ①

    It manage extra angle control in both forward or reverse direction after tightening by torque. Speed Unit Range Initial Tool range Description Driver rotation speed Angle Unit Range Initial degree 0 ~ 15000 Description Rotation angle Direction Unité Range Défaut Forward - Reverse Forward Description Angle rotation direction Manual transducerized BMT series DOC.60425-05/21...

  • Page 29: Engaging Torque Detection ②

    Range Initial 0 ~ 10 Description Max engaging timelap Angle start from engaging Unit Range Initial YES - NO Description If select, the monitoring angle count is reset and start again from engaging torque detection.point. Manual transducerized BMT series DOC.60425-05/21...

  • Page 30: Thread Tapping ④

    Reach downward and lower than min thread torque parameter Angle start from engaging Unit Range Initial YES - NO Description If select, the monitoring angle count is reset and start again from engaging torque detection point. Manual transducerized BMT series DOC.60425-05/21...

  • Page 31: Parameter - Multisequence Setting

    Total 10 steps of programing is allowed in MA(Multi A) and MB(Multi B) presets To program, select the command and required parameter on each step. To finish the multi sequence programing, last step command should be “END” Manual transducerized BMT series DOC.60425-05/21...

  • Page 32: Command Details

    Any failure or NG on each step, Multi-sequence process stops and provide the alarm signal. Once all steps are finished successfully, there is FASTENING OK signal output. Every successful fastening in steps provide TORQUE UP signals. Manual transducerized BMT series DOC.60425-05/21...

  • Page 33: Parameter - Controller Setting

    8.5 Parameter – Controller setting Manual transducerized BMT series DOC.60425-05/21...
  • Page 34 It is software filter to prevent chattering of the start signal L/F Switch reverse (ON/OFF) Change L/F switch type : L/F or F/L switch Select the right driver model Driver model Do NOT change as it is a factory setting Manual transducerized BMT series DOC.60425-05/21...
  • Page 35 Auto lock (Yes/NO) Yes always lock the tool. the unlock signal can release the lock Use in job management by ParaMon-Pro X Select data to be saved in the internal memory of the tool Select backup data Manual transducerized BMT series DOC.60425-05/21...

  • Page 36: Parameter - Network Setting

    Subnet Mask To be fulfilled if network mode is static Gateway To be fulfilled if network mode is static Ethernet Port 5000 default setting for Doga software AP SSID WiFi Access Point name AP Password WiFi Access Point password AP Country...

  • Page 37: Monitoring - Real Time

    Screw count no. Forward / Reverse status Status ( Free run =0, Fastening OK=1, Fastening NG=2, F/R change=3, Preset# change=4, Alar m reset=5, System error = 6, Barcode = 7, Screw -1 = 8 Barcode data Manual transducerized BMT series DOC.60425-05/21...

  • Page 38: Monitoring - Graph

    8.8 Monitoring - Graph 2 curves can be displayed together. Channel selection vs time : Torque, Speed, Angle(degree) and current   Data sampling rate : 5ms, 10ms, 15ms Data display option : Fastening, Loosening, All  Manual transducerized BMT series DOC.60425-05/21...

  • Page 39: Monitoring - Remote Control

    Tool Start  Tool lock & unlock The following main signal status and I/O are monitored and displayed together with torque, speed and current curves.  Ready, Tool start/stop, Torque up, Fastening OK, Alarm, F/R, I/O Manual transducerized BMT series DOC.60425-05/21...

  • Page 40: System

    Click “Back-up” icon to create the parameter setting back-up file. The file format is csv.  Parameter Update : Load file The parameter back-up file is loaded to the BM tool.  WiFi module Firmware update Manual transducerized BMT series DOC.60425-05/21...

  • Page 41: Firmware Upgrade

    Only with USB cable connection using ParaMon AirT software. 1.Run a “ParaMonAirT” PC program. 2.Click [Update]. 3.Set “Com Port”,. Caution If cable disconnect during upgrade: End program, BM battery remove Start firmware upgrade first step. . Manual transducerized BMT series DOC.60425-05/21...
  • Page 42 [Mise à jour du mode] 4.Click “Update Mode” ( If already Update mode then don’t click “update mode” ) 5.Check firmware update mode 6.Check “Com Port” change. 7.Select firmware file. 8.Click “Firmware update”. 9.End the program after upgrade complete. Manual transducerized BMT series DOC.60425-05/21...

  • Page 43: Modbus Com Protocol

    BM tool is capable of connecting to a host controller (Handy Loader, HMI, PLC, PC, etc.) through WiFi, allowing the user to use such functions as parameter change and data monitoring. Please refer to dedicated instruction manual BM COM protocol MODBUS TCP. Please refer to register list in appendice . Manual transducerized BMT series DOC.60425-05/21...

  • Page 44: Maintenance

    However, if the unit malfunctions, troubleshoot it using the error list in net chapter. Warming All troubleshooting tasks requiring the opening of the box must be performed by DOGA or a company authorised by DOGA.. If you cannot resolve a problem despite reading this manual, please contact the DOGA After-Sales Department.

  • Page 45: Error Code

    USB communication Fail WIFI INIT FAIL Wi-Fi connect fail with AP PARAMETER R/W Parameter read / write Error PARAMETER CHKSUM The read parameter is wrong by the checksum routine MULTI SEQUEN PGM Multi-sequence program is wrong Manual transducerized BMT series DOC.60425-05/21...

  • Page 46: Fastening Errors

    THREADTAP MAX TORQUE Torque reached when ThreadTap max torque zone THREADTAP MIN MAX Over ThreadTap torque Min, Max range RANGE OVER OVER TEMP MOTOR Motor temperature over 80°C OVER TEMP BATTEY Battery temperature over 80°C Manual transducerized BMT series DOC.60425-05/21...

  • Page 47: Spare Parts

    11.5.1 For any information regarding the use of the tool Please contact your Technical Salespeople. My client area on www.doga.fr Go to your client area on www.doga.fr, click “Your contacts”, then select your Technical Salespeople depending on the tool type. 11.5.2 For any information regarding troubleshooting Please contact your After-Sales contact.

  • Page 48: After-Sales Returns

    Following this procedure allows you to quickly take charge of your request and reduce the troubleshooting costs. DOGA reserve the right to apply a trade-in discount and to invoice, if applicable, the costs of repairing and packaging. 11.6.1 Download the after-sales return form You can download the return form by following this link: http://service.doga.fr/syst/dogatech.nsf/liste/00184...

  • Page 49: On-Site Repair

    Our services will organize the intervention. 11.8 Waranty DOGA guarantee all his products against any defect in parts or fabrication for a period of 12 months. To benefit from the parts and labor warranty, the following conditions must be respected: ...

  • Page 50: Safety

    Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.  Replace damaged cords immediately. Damaged cords increase the risk of electric shock. Manual transducerized BMT series DOC.60425-05/21...

  • Page 51: Personnal Safety

    Tool service must be performed only by qualified personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury  When servicing a tool, use only identical replacement parts. Use of unauthorized parts or may create a risk of electric shock or injury. Manual transducerized BMT series DOC.60425-05/21...

  • Page 52: Contra-Indications

    12.7 Contra-indications  Do not cover.  Do not immerse.  Do not expose to splashing liquids.  Do not use near to a heat source.  Never lubricate aerosol oil on to the electrical part. Manual transducerized BMT series DOC.60425-05/21...

  • Page 53: Standards

    Clean the tool according to the instruction manual (Maintenance Chapter).   Store it in a suitable container to protect it from dust and direct sunlight. Store it in a dry place at an ambient temperature, below 40°C.  Manual transducerized BMT series DOC.60425-05/21...
  • Page 54 13.4.1 Collection and recycling scheme In compliance with the French Environmental Code covering professsional Waste Electric and Electronic Equipment (WEEE) (art.R543-195 et seq.), DOGA is a member of ECOSYSTEM, an eco-organization approved by public authorities under the conditions defined by art R543-197.
  • Page 55 Read : 0x03 TC/AM_AC/TM 1016 2016 Write : 0x06 Read : 0x03 Torque Auto 1017 2017 Write : 0x06 Read : 0x03 Torque min/max (%) 1018 2018 Write : 0x06 Target angle(degree) 1019 2019 Read : 0x03 Manual transducerized BMT series DOC.60425-05/21...
  • Page 56 Write : 0x06 Read : 0x03 Speed (rpm) Auto 1053 2053 Write : 0x06 Read : 0x03 Free fastenig angle(degree) 1054 2054 Write : 0x06 Read : 0x03 Free fastenig speed(rpm) 1055 2055 Write : 0x06 Manual transducerized BMT series DOC.60425-05/21...
  • Page 57 Read : 0x03 Ramp up speed(rpm) 20-80% of max Auto 1089 2089 Write : 0x06 Read : 0x03 Torque compensation (%) 90-110 1090 2090 Write : 0x06 Read : 0x03 TC/AM_AC/TM 1091 2091 Write : 0x06 Manual transducerized BMT series DOC.60425-05/21...
  • Page 58 Min angle(degree) 1125 2125 Write : 0x06 Read : 0x03 Max angle(degree) 1126 2126 Write : 0x06 Read : 0x03 Snug torque 1127 2127 Write : 0x06 Speed (rpm) Auto 1128 2128 Read : 0x03 Manual transducerized BMT series DOC.60425-05/21...
  • Page 59 Read : 0x03 Soft start(1-300ms) 1161 2161 Write : 0x06 Read : 0x03 Seating point (%) 10-90 Auto 1162 2162 Write : 0x06 Read : 0x03 Torque rising rate(ms) 50-200 1163 2163 Write : 0x06 Manual transducerized BMT series DOC.60425-05/21...
  • Page 60 2196 Write : 0x06 Read : 0x03 Torque Auto 1197 2197 Write : 0x06 Read : 0x03 Torque min/max (%) 1198 2198 Write : 0x06 Read : 0x03 Target angle(degree) 1199 2199 Write : 0x06 Manual transducerized BMT series DOC.60425-05/21...
  • Page 61 Read : 0x03 Loosening speed (rpm) Auto 1245 2245 Write : 0x06 Read : 0x03 Motor acceleration (ms) 1246 2246 Write : 0x06 Read : 0x03 Error display reset time 1247 2247 Write : 0x06 Manual transducerized BMT series DOC.60425-05/21...
  • Page 62 5000 1281 2281 Write : 0x06 287-30 Read : 0x03 SSID (32 char) Write : 0x06 303-31 Read : 0x03 AP setting Password (32 char) Write : 0x06 Country type 1319 2319 Read : 0x03 Manual transducerized BMT series DOC.60425-05/21...
  • Page 63 Crow foot reverse torque 1358 2358 Write : 0x06 Read : 0x03 Crow foot reverse speed 1359 2359 Write : 0x06 Advanced Free Read : 0x03 Speed (rpm) 1500 2500 preset 1 reverse Write : 0x06 Manual transducerized BMT series DOC.60425-05/21...
  • Page 64 Advanced preset 15 Read : 0x03 Max torque 1713 2713 Write : 0x06 Thread tapping Read : 0x03 Speed (rpm) 1714 2714 Write : 0x06 Read : 0x03 Finish Torque 1715 2715 Write : 0x06 Manual transducerized BMT series DOC.60425-05/21...
  • Page 65 Read : 0x04 Motor Temperature 3313 Read : 0x04 TC/AM_AC/TM Write : 0x06 Temporary Torque Write : 0x06 Virtual parameter Preset #1 Torque min/max (%) Write : 0x06 in RAM Target angle(degree) Write : 0x06 Manual transducerized BMT series DOC.60425-05/21...
  • Page 66 Write : 0x06 barcode data save 5006 Write : 0x06 Barcode data 1 5007 Read : 0x03 Barcode data 2 5008 Read : 0x03 … … Read : 0x03 Barcode data 32 5038 Read : 0x03 Manual transducerized BMT series DOC.60425-05/21...
  • Page 67 Manual transducerized BMT series DOC.60425-05/21...
  • Page 68 Download the ultimate version of this manual via this link here below or via QR code : http://service.doga.fr/syst/dogatech.nsf/liste/60425 © DOGA | DOC.60391-12/20 © DOGA | DOC.60425-05/21 Manual transducerized BMT series DOC.60425-05/21...

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