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Summary of Contents for HPA-Faip B 235 Evo
- Page 1 EQUILIBRATRICE WHEEL BALANCER ÉQUILIBREUSE AUSWUCHTMASCHINE EQUILIBRADORA B 235 Evo Cod. 4-119454 del 09/2015 Italiano Manuale d’uso English Operator’s manual Français Utilisation et entretien Deutsch Betriebs und Wartungsanleitung Español Uso y mantenimiento...
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Page 2: Table Of Contents
ALU 1P AND ALU 2P PROGRAMMES) ..........110 PROGRAM FOR SPLITTING THE WEIGHT ON EITHER SIDE OF THE SPOKE “SPLIT WEIGHT” (ONLY WITH MOTORCYCLE PROGRAMMES) ............112 OPTIMISATION PROGRAMME “OPT” ..........113 ENABLING THE OTHER OPERATOR ..........115 Operator's Manual B 235 Evo... - Page 3 TROUBLESHOOTING ................... 133 MAINTENANCE ..................... 135 INFORMATION REGARDING MACHINE DEMOLITION ......135 ENVIRONMENTAL INFORMATION ............. 136 FIRE-EXTINGUISHING MATERIALS TO BE USED ........137 GLOSSARY ..................... 137 ELECTRICAL SYSTEM GENERAL DIAGRAM ..........139 PNEUMATIC DIAGRAM ................141 Operator's Manual B 235 Evo...
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Page 4: Introduction
Do not attempt to perform operations unless properly qualified and with suitable experience. If in need of assistance, call an authorised assistance centre. Operator's Manual B 235 Evo... -
Page 5: Transport, Storage And Handling
193 (vers. NO C) 197 (vers. C) - The machine must be stored in an environment meeting the following requirements: • relative humidity ranging from 20% to 95%; • temperature ranging from -10° to +60°C. Operator's Manual B 235 Evo... - Page 6 • Remove the eye-bolt, then fit the specific plug supplied in the hole. CAUTION When moving the machine, do not use: - the wheel shaft - the weight tray - the display head as a gripping point. Operator's Manual B 235 Evo...
- Page 7 • Remove the eye-bolt, then refit the plug removed previously from the weight tray cover CAUTION When moving the machine, do not use: - the wheel shaft - the weight tray - the display head as a gripping point. Operator's Manual B 235 Evo...
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Page 8: Installation
CAUTION The machine must not be operated in potentially explosive atmospheres. The machine is supplied partially disassembled and is to be assembled according to the procedures described below. Operator's Manual B 235 Evo... - Page 9 - fix the head by first tightening the two screws A and then the two screws B shown in the previous figure; - Fit the closing plate for the weight tray cover A using the supplied screws B (Fig.3b). Operator's Manual B 235 Evo...
- Page 10 - Insert the metal tube (D, Fig. 4a) into the two plastic guard front holes (C, Fig. 4a); - Couple the guard to the rear side of the tube by inserting it into the correct position Operator's Manual B 235 Evo...
- Page 11 (see fig.5), fixing the cable in place with hose clamp sup- plied (A, fig.5) - fasten the ultrasonic sensor support to the guard pipe using the three M8 screws provided (fig. 5a); Operator's Manual B 235 Evo...
- Page 12 Main working parts (Fig. 8) (A) Automatic diameter and distance measuring arm (B) Automatic ultrasonic sensor for measuring the width (optional) (C) Head (D) Display panel (E) Flange holder Operator's Manual B 235 Evo...
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Page 13: Electrical Hook-Up
CAUTION For the machine correct functioning it is vital to have a good ground connection. NEVER connect the machine ground wire to a gas pipe, water pipe, telephone cable or any other unsuitable object. Operator's Manual B 235 Evo... -
Page 14: Compressed Air Hook-Up
Replace any missing or illegible decals. If one or more decals have been detached or damaged, they can be replaced by your nearest manufacturer dealer. - When using and carrying out maintenance on the machine, observe the unified indus- Operator's Manual B 235 Evo... - Page 15 Never use the wheel spin shaft as a lifting point for the machine. Unplug the power supply plug before performing any maintenance/ repair operations on the machine. Do not lift up the guard when the wheel is turning. Please use centring accessories with hole diameter 40 mm. Operator's Manual B 235 Evo...
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Page 16: Main Features
- RPA: - Automatic wheel positioning in the position where the balancing weight has to be applied. - Possibility to select the position for applying the adhesive weight: - Vertical plane in the lower part of the wheel (H6) using the LASER line. Operator's Manual B 235 Evo... -
Page 17: Technical Data
• depth with guard closed ..................1166 mm • depth with guard open ..................1142 mm • width with guard ....................1601 mm • height with guard closed ..................1563 mm • height with guard open ..................1672 mm Operator's Manual B 235 Evo... -
Page 18: Standard Accessories
The following parts are supplied together with the machine. Weight pliers Threaded hub Calliper for wheel width measurement Hexagon wrench, size 10 Calibration weight Power cable Small cone Medium cone Large cone Small wheel fixing cap protection Operator's Manual B 235 Evo... -
Page 19: Optional Accessories
Learn the function and location of all the controls. Carefully check that all controls on the machine are working properly. To prevent accidents and personal injury, all the equipment must be correctly installed, correctly operated and correctly serviced. Operator's Manual B 235 Evo... -
Page 20: Display Panel
If off, the rounding-off is to 1 gram or 0.10 ounce Car environment active, the balancing pro- Car environ- grammes are dedicated to wheels for cars and ment lightweight transport vehicles Motorcycle Motorcycle environment active, the balancing environment programmes are dedicated to motorcycle wheels Operator's Manual B 235 Evo... -
Page 21: Display Panel - Control Keypad
1/10 of End / Esc ounce. Note: for ALU 1P and ALU 2P balancing programs with shift plane, this key is not enabled. 2. in a menu or in a program, press this key to exit. Operator's Manual B 235 Evo... -
Page 22: Switching On The Machine
The wheel balancer performs a checking test (all the LEDs illuminate), and if no faults are detected, a beeper sounds and the cycle status initially active is displayed, as follows: - active balancing mode: dynamic (dyn); Operator's Manual B 235 Evo... -
Page 23: Using The Automatic Wheel Clamping C
- Press the control pedal for at least one second to release the wheel from the flange. Centring with flanges Removing the C hub - press button A (figure 11) to discharge any air that may be in the clamping system; Operator's Manual B 235 Evo... - Page 24 - Screw the C hub down manually until it reaches the end position - Tighten the C hub by inserting the special C key in the C hub slot (fig.15). - Remove the split pin from the cylindrical protection bush. Operator's Manual B 235 Evo...
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Page 25: Balancing Programme Selection
12 12* o'clock position or o'clock position. using weight holder if present. Operator's Manual B 235 Evo... -
Page 26: Entering Wheel Dimensions (Except For Alu 1P And Alu 2P Programmes)
(EXCEPT FOR ALU 1P AND ALU 2P PROGRAMMES) Wheel data entry for wheel balancers without an ultrasonic sensor The machine allows for the diameter and distance values to be entered automatically; the width value can be entered using the keypad. Operator's Manual B 235 Evo... - Page 27 While moving the automatic arm, the dis- tance measured by the arm is shown on the display: When the measurement is stored, the value of the distance acquired by the machine will remain visible on the left display: Operator's Manual B 235 Evo...
- Page 28 - Modify the width value displayed by pressing keys until the desired value is set. The WIDTH can be set in millimetres or the values already set can be converted from inches to millimetres by pressing the button. Operator's Manual B 235 Evo...
- Page 29 - If you press the button in the phase indicated above, the width can be entered manually using the keypad. - in this phase, it is possible to perform a new acquisition of the rim planes. Operator's Manual B 235 Evo...
- Page 30 - Use the keypad to enter the wheel geometric data by following the procedure described below: - press the key. - measure the width of the rim using the calliper provided (Fig. 17) - modify the width value (-b-) displayed by pressing the keys until the desired Operator's Manual B 235 Evo...
- Page 31 - read the value of the distance between the wheel and the casing on the rule (A, fig.18). - modify the displayed distance value by pressing the keys until the read number is set - on completion, press to display the unbalance values recalculated on the basis of Operator's Manual B 235 Evo...
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Page 32: Entering Wheel Dimensions In The Alu 1P And
Automatically the machine will set up in the ALU P balancing programmes (FSP programme). - carry out a spin - at the end of the spin, if you want to change the balancing programme set automatically by the machine (FSP), use the key to select the required programme. Operator's Manual B 235 Evo... - Page 33 Centre of the weight-holder gripper cavity Centre of the gripper cavity without weight-holder ALU 1P ALU 2P Operator's Manual B 235 Evo...
- Page 34 To obtain the most accurate results, do not apply any undue stress to the machine dur- ing wheel spin. CAUTION Do not operate the machine without the guard and/or if the safety device has been tampered with. CAUTION Never raise the guard before the wheel has come to a stop. Operator's Manual B 235 Evo...
- Page 35 - Apply the indicated balancing weight in the position of the rim corresponding to 12 o'clock. CAUTION Check that the system which fits the weight to the rim is in optimum condition. A weight which is not fitted properly or correctly may come off as the wheel rotates, Operator's Manual B 235 Evo...
- Page 36 ALU1 and ALU2 programmes, the unbalance displayed by the machine on the outer side refers to the centre of gravity of the adhesive weight in line with the shaft assembly support flange (fig. 22) Operator's Manual B 235 Evo...
- Page 37 10 perform a test wheel spin to check the balancing accuracy. The rim surface must be perfectly clean to make the weight stick efficiently to the rim. If necessary, clean the surface using suitable cleansing products. Operator's Manual B 235 Evo...
- Page 38 The machine allows the operator to select how to apply the adhesive weight (CLIP or at 6 o'clock), depending on his requirements. To change the application position for the adhesive weights, follow the instructions in the set up menu "Adhesive weight application position”. Operator's Manual B 235 Evo...
- Page 39 This programme divides the outer weight Pe into two weights P1 and P2 located in any position chosen by the operator. The only condition is that the two weights must be within an angle of 120° (including the weight Pe), as shown in fig. 25. Operator's Manual B 235 Evo...
- Page 40 5 press the key to memorise the first spoke. 6 turn the wheel to the point where the first outer weight (P2) should be applied behind a spoke. The machine will display the following message: Operator's Manual B 235 Evo...
- Page 41 To use this programme, proceed as follows: - Turn the wheel until the central element of the external side position indicator lights It is recommended to keep the wheel in position using the pedal brake Operator's Manual B 235 Evo...
- Page 42 • Press the key. • use the keys to search for OPt • press the key to activate the optimisation procedure Programme activation is indicated by the illumination of the LED on the display panel. Operator's Manual B 235 Evo...
- Page 43 - on the tyre changer, move the double mark made in correspondence with the valve - press the key to confirm and end the unbalance optimisation procedure. Notes: - The unbalance optimisation procedure can be quit at any time by pressing the Operator's Manual B 235 Evo...
- Page 44 - wheel dimensions (distance, diameter and width of those relating to the active ALU programme). The machine's general settings remain the same for all working environments: - grams/ounces, sensitivity x1/x5, threshold, etc..Proceed as follows to recall this programme: • press the Operator's Manual B 235 Evo...
- Page 45 (CAL SPi). It is reset at each new calibration. • Press the key to display the number of spins performed since the last sensitivity Operator's Manual B 235 Evo...
- Page 46 15.1. SET UP - SELECTING THE TYPE OF VEHICLE (CAR/MOTORCYCLE) Configuration used for enabling motorcycle wheel balancing functions. Proceed as follows to recall this programme: - Press the key. - use the keys to search for SEt UP Operator's Manual B 235 Evo...
- Page 47 Best results can be achieved if the adhesive weights are positioned with the outer edge flush with the rim edge. Operator's Manual B 235 Evo...
- Page 48 (or tenth of an ounce if dis- played in ounces). Proceed as follows to modify this configuration: - Press the key. - use the keys to search for SEt UP Operator's Manual B 235 Evo...
- Page 49 Proceed as follows to deactivate the automatic position search programme: - Press the key. - use the keys to search for SEt UP - press the key to confirm - use the keys to search for rPA on (or rPA oFF if previously set) Operator's Manual B 235 Evo...
- Page 50 OPt on to activate the display of the alarm indicator light or OPt oFF to deactivate the display of the alarm indicator light - press the key to confirm and exit. Operator's Manual B 235 Evo...
- Page 51 The machine may be set to display the rim width unit of measurement in inches or millimetres. Proceed as follows to modify this configuration: - Press the key. - use the keys to search for SEt UP - press the key to confirm Operator's Manual B 235 Evo...
- Page 52 (biP oFF if the beeper is disabled) - press the key to change the setting: or biP on to activate the beeper or biP oFF to deactivate the beeper - press the key to confirm and exit. Operator's Manual B 235 Evo...
- Page 53 Adhesive as your reference for the midway point of the weight, or using the 12 o'clock position for ALU Statistics programmes - press the key to confirm and exit. Operator's Manual B 235 Evo...
- Page 54 15.11. SET UP - LASER INDICATOR The machine allows the operator to enable or disable the laser device. Proceed as follows to make this setting: - Press the key. - use the keys to search for SEt UP Operator's Manual B 235 Evo...
- Page 55 1. Fit a wheel of average dimensions (diameter no less than 14"), with preferably only a small unbalance, on the wheel balancer. 2. The machine will display the following message: • CAL on the left-hand display; • GO on the right-hand display. Operator's Manual B 235 Evo...
- Page 56 Used to calibrate the ultrasonic sensor located on the wheel guard pipe (width). It must be performed when the machine requests it by displaying the E4 message, or when the measured and the actual rim widths differ. Proceed as follows to recall this programme: • press the Operator's Manual B 235 Evo...
- Page 57 Position it correctly, checking that the ultrasonic sensor emitter/receiver is in line with the calibration template (see figure 31), then repeat the procedure. - the internal sensor was not in the rest position. Position it to the rest position and repeat the procedure. Operator's Manual B 235 Evo...
- Page 58 Lower the guard to perform the wheel spin. In machine versions with a start button, either the START key or the button released during the spin. Perform the spin holding down both the START key as well as the button. Operator's Manual B 235 Evo...
- Page 59 Excessive braking time. If the problem persists, contact the technical sup- port centre. E 28 Encoder counting error. If the error occurs frequently, call in the technical support centre. E 30 Wheel spin device failure. Switch off the machine and call in the technical Operator's Manual B 235 Evo...
- Page 60 -2- tion behind the second spoke - This message is displayed for approx. 3 seconds if the selected angle is no -2- greater than 120 degrees, indicating that the procedure must be repeated correctly Operator's Manual B 235 Evo...
- Page 61 - This message indicates the Inner Plane for applying the adhesive weight in the ALU 1P balancing programme - This message indicates the External Plane for applying the adhesive weight in the ALU 1P/ALU 2P balancing programme Operator's Manual B 235 Evo...
- Page 62 ➥ Bring the sensors to the position shown in the manual and follow the instructions in the WHEEL DATA ENTRY section. The external sensor has not been calibrated. Calibrate the ultrasonic sensor. See warning instructions at the end of the ULTRA- ➥ SONIC WIDTH SENSOR CALIBRATION section Operator's Manual B 235 Evo...
- Page 63 (are) configured correctly as shown in the paragraphs “SET ➥ UP - LED light ” and “SET UP - Laser indicator”. If the problem persists after checking the correct device configuration, call the technical support centre. Operator's Manual B 235 Evo...
- Page 64 Perform the calibration procedure at least once every six months. INFORMATION REGARDING MACHINE DEMOLITION If the machine is to be scrapped, remove all electrical, electronic, plastic and metal parts and dispose of them separately in accordance with current provisions as prescribed by law. Operator's Manual B 235 Evo...
- Page 65 Your help is crucial in reducing the amount of natural resources used for manufacturing electrical and electronic equipment, minimise the use of landfills for product disposal and improve the quality of life, preventing potentially hazardous substances from being released in the environment. Operator's Manual B 235 Evo...
- Page 66 Procedure for unbalance compensation by applying two weights, one on each of the two wheel sides. FLANGE (of the wheel balancer) Circular crown-shaped disk against which the disk of the wheel mounted on the wheel Operator's Manual B 235 Evo...
- Page 67 Electronic component that, together with the information collected by the internal meas- uring sensor, makes it possible to measure the wheel width. This measurement is taken by transmitting and receiving ultrasonic wave trains. UNBALANCE Uneven distribution of the wheel mass that generates centrifugal forces during rotation. Operator's Manual B 235 Evo...
- Page 68 Search card Internal pick-up External pick-up Fuse Fuse Motor Main switch Safety guard micro-switch / start key Power supply socket Diameter measuring sensor Distance measuring sensor LASER indicator External distance sonar sensor AP22 LED light Operator's Manual B 235 Evo...
- Page 69 Operator's Manual B 235 Evo...
- Page 70 PNEUMATIC DIAGRAM Air supply: 7-10 bar (100-145 psi) Operator's Manual B 235 Evo...
- Page 71 Notes Operator's Manual B 235 Evo...
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