Lull 1001182758 Repair Instructions

The following instructions describe the preparation and
installation of the Transfer Carriage Rear Tilt Cylinder Lug
Kit.
1.1 GENERAL GUIDELINES
• This repair procedure provides repair information for
a specific discrepancy. It is the responsibility of the
entity performing the repairs to determine if the
discrepancy can be corrected by this procedure. This
procedure is for the repair of the transfer carriage
rear tilt cylinder mount only.
• During inspection, if any cracks or deformities exist
beyond the radius of the transfer carriage frame at
the rear tilt cylinder mount, the transfer carriage
MUST be replaced.
• After inspection, if any cracks or deformities Do Not
exist beyond the radius of the transfer carriage frame
at the rear tilt cylinder mount, complete the transfer
carriage rear tilt cylinder lug repair instructions.
1.2 MODELS AFFECTED
1044C-54
1.3 WELD REPAIR GUIDELINES
CAUTION
Use all applicable Safety precautions while working
on, around or under any machinery.
• All welding must be in accordance with ANSI/AWS
D1.1 Standard.
• Disconnect the battery of the machine being repaired
prior to welding.
• Ground only to the component being welded. Do not
ground to any adjacent component or allow pins,
wear pads, wire ropes, bearings, gears, seals,
valves, electrical wiring, or hoses to be between the
grounding position and the area to be welded.
1.4 PARTS REQUIRED
NOTICE
Failure to comply with the above weld repair
guidelines may result in component damage.
Transfer Carriage Rear Tilt Cylinder Lug Kit:
P/N 1001182758
Transfer Carriage Rear Tilt Cylinder Lug
1.4.1
10136503
3575665
8050001
10136464
3841709
10715272
10732689
Note: Quantities listed are for one side only. Two Kits
required to repair both RH and LH Rear Tilt Cylinder
Mounting Lugs.
Some weld-on parts may not be available or may require
long lead times for delivery. Please consult with the Parts
Department prior to ordering the parts outlined above to
check on availability.
1.5
1. Stands and lifting equipment capable of
2. Portable power grinder
3. Drilling and reaming equipment
4. Air carbon-arc equipment
5. Electric welding equipment
6. AWS 70 grade, low hydrogen rod or wire
7. Standard mechanic tools
8. Standard welder tools
9. Paint
1.6
1. Qualified Lull equipment mechanic
2. Certified Welder
31212010
Repair Instructions
PARTS LIST
P/N Qty
Rear Carriage Rear Tilt
1
Cylinder Mounting Lug
2 Reinforcement Plate
1 Bearing, Spherical
Pin, Rear Tilt Cylinder to
1
Transfer Carriage
Rod, Keeper,
1
1/2 Dia X 3.25 LG
1 Fitting, 1/8 Grease
1 Cover, Grease Zerk
TOOLS & EQUIPMENT REQUIRED
lifting/supporting the affected components
PERSONNEL REQUIRED
For Kit 1001182758
Description
1